Youse guys are scaring me - I have a Mk4 at home with a broken bolt in the 
trans from a failed dog-bone mount.  The only good thing is that access to the 
bolt is direct instead of having to work at some God-forsaken angle whilst 
practicing erotic contortionism.  Even so, it promises to be a large boil on my 
behind especially since the car belongs to a friend who loaned to a co-worker 
(MILF) whose son needed a car for a few weeks (in July).  The pinhead drove the 
car with a broken dog-bone (apparently he didn't hear the motor rocking back 
and forth) until it make a loud squealing noise and the power-steering 
quit...because the engine torqued enough to jam the p/s pump and shear off the 
pulley...but I digress.  


As for the front control arm bolt - I don't know that a helicoil will work.  I 
remember the Bentley manual has a section on how to open the bodywork and 
insert a new capture nut for bot the front and rear control arm bolts.  Neither 
of these tasks is high on my list of "enjoyable" repairs...




>________________________________
> From: Steven Arguello <[email protected]>
>To: Volkswagen a2 16v discussion list <[email protected]> 
>Cc: a2-16v <[email protected]> 
>Sent: Monday, November 21, 2011 10:06 AM
>Subject: Re: [a2-16v-list] front control arm bolt thread repair
> 
>Sorry to hear that. I guess that "couple of hours" we said was bullshit. 
>The 9A I bought came with a sheared of water pump bolt. I broke the extractor 
>in the block trying to remove the bolt. I ended up drilling and tapping a 
>smaller hole next to the original and at an angle. I know there's a special 
>hell waiting for me for doing so. 
>Good luck. 
>
>
>On Nov 21, 2011, at 9:27 AM, Chad Rebuck <[email protected]> wrote:
>
>> While replacing the transmission this weekend the driver side front
>> control arm mount threads stripped out.  I threaded the bolt a few
>> turns by hand then started to tighten down but it let go with nowhere
>> near the 90+ ft/lb of torque mentioned in the manual.  I was planning
>> to remove the bolt to find the appropriate size helicoil.  I think it
>> is a m11x1.5.
>> 
>> Is hope the helicoil tap is long enough so I don't have to resort to
>> some other method of thread repair.  Any similar experiences out
>> there?
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