At the cost of the aggregate space not being the sum of the capacity of the individual drives, the only way to get complete fault tolerance is to make the volume a RAID-1 or RAID-5 configuration. Since you are already at capacity on at least one spindle, I'm guessing that mirroring will cost too much in terms of capacity to be viable for you. I don't know what the minimum number of spindles are for LVM RAID-5, but for N drives of size S, the capacity will be (N-1)*S. I would count on at least 4 drives being needed for RAID-5.

Cheers,
Les Gondor

Michael Knoll wrote:
My video collection has expanded over multiple harddrives, and
currently I'm using a symlink farm to unify the collection.  I was
looking into LVM to join the drives into one partition, but I am
concerned about the risk of failure.  If I join the two drives into
one partition, I've added the failure risk.  Now either drive has to
fail to lose all my data, rather then one drive fail to lose half my
data.
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