> I have a supply that kind of works, but I get a large sawtooth-like ripple on 
> the output. The ripple is 17V peak-to-peak at 170V and the frequency is 
> 23-80Hz (depending on the load).

There are four things I would look at: current limiting, feedback oscillation, 
power supply problems, and thermal issues.

The MAX1771 has built-in current limiting, which could cause the whole shebang 
to cycle on and off, which could appear as a sawtooth after the output 
filtering.  Make sure you have solid, low impedance connections to the current 
sense resistor and back to the CS input.

Power supply problems are the easiest - see if there's any similar oscillation 
at the power supply input pin.  Nick's diagram shows separate power inputs for 
the inductor and the MAX1771 - are you powering them separately?  Either way, 
look at the input power, if it's a lab supply that's going into current limit 
and retrying, you could get behaviour like this.  If you're not powering them 
separately, it might be worth a try.

For feedback oscillation, you'd have a phase shift happening somewhere in the 
voltage regulation loop - or something that pretends to be phase shift.  I'd 
look closely at the feedback resistors and make sure there aren't any parallel 
capacitors inadvertently hooked to them.  I'd also carefully check the output 
capacitors - both the electrolytic and the high frequency one.  If they're not 
doing their job of absorbing rapid spikes and hash, the controller chip can get 
confused about what's really going on.  Scoping those points is tricky, due to 
all the high voltage, high current stuff going on nearby, which will tend to 
couple into the probe lead, upsetting the regulation further and confusing the 
scope display.

The last thing that occurs to me is a thermal issue.  The MAX1771 will throttle 
down its on-time when it gets hot, which could lead to thermal cycling.  You 
might need an external FET driver to switch your FET properly.  Shottkey diodes 
get leaky when they're hot, but it doesn't seem to me that this would cause 
oscillation, I'd expected runaway instead.  Your FET could change its 
characteristics when it gets warm, see if changing its heatsink changes the 
behaviour.  And you could have a defective component that's just switching 
between working and not-working.

- John





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