I have seen quite a few nixies where one or more digits won't light at the 
normal striking voltage, especially tubes that ran for some time in 
applications where some digits are not lit.  I found that running the digit 
at higher than normal voltage and current until the digit is fully formed, 
and gradually decreasing it will restore about 70-80% of problem tubes.  
afterwards, they run fine, and even days of continuous digit operation 
shows no further trouble. the 8 seems to be an especially fault prone 
digit, probably because of the large area.

the current theory is that some sputtered metal and other residue from lit 
digits collects on un-lit ones, and creates an insulating layer, this can 
be burned off and removed by over-drive for a brief period. I use DC from a 
regulated supply, and have never even considered AC for this task, as I 
believe it would harm the anode.

Usually 200+ volts will strike and fully light the bad digits, and I reduce 
the current limiting resistor to 10K/1W.  after a few hours, the lower 170 
voltage should still give full and bright coverage, and the tube should 
still work at higher series resistance.  a re-check after months of storage 
shows the tubes are generally still good, with maybe a 5-10% re-fail rate. 
sometimes this requires baking over night. tubes get warm during this 
process, but will not be damaged if the resistor is still present.

Interestingly, this will also sometimes fix base flashover on large tubes, 
which can be caused because the bottom path is easier than the regular 
digit path for current flow where the digit is poisoned.  over-drive will  
sometimes restore the digit path, and eventually allow drive to be reduced 
without the bottom flashover. this does not always work, but I have been 
amazed to see it bring back many used tubes. generally, new tubes that 
exhibit this are flawed in manufacturing.

low gas pressure, bad manufacturing, blackened faces from over-drive and 
other issues can't really be corrected, but certainly some problems can be 
fixed with a good power supply, although it is not unusual for this to take 
days to fully correct.  storage and re-test after at least 30 days is 
recommended, to be certain the tube is really repaired.

all the best,
walter shawlee
sphere research







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