I should have supplied more information with my original message but I was 
trying to brief and not bore you guys hehe..

This gauge problem is in a 1965 Ultravan (motorhome) which is a Corvair 
powered unit. As I said, it has the original sending unit but the gas gauge 
has been replaced. I used a 90 ohm resistor to verify that it needs to see 
a 90 ohm sending unit to show 'full' on the gauge. 

 The tank is a 30 gallon unit that would be a huge PITB to remove. Also, 
since it's unlikely that the replacement sender will fit, it's going to 
require some modification and the thought of drilling/cutting into the tank 
(gas explodes hehe) after draining seems a bad idea. unless the tank is 
filled with water vented etc...

There is some confusion as to what resistance range the original sending 
unit had. Some report a 0 - 45 ohm version, some a 0 - 30 ohm version. 
Currently we measured the level of gas in the tank and got 1/2 a tank. The 
sending unit measures 14.9 ohms to ground hence I believe that it is a 0 - 
30 ohm unit. 

Here is a not so brief description of the gas gauge/sender operation :

*The fuel gauge needle is mounted between two magnetic coils. One coil is 
on the "F" side of the gauge*
*and the other is on the "E" side of the gauge. Both coils are wired to the 
ignition circuit and receive*
*battery voltage whenever the ignition switch is on. The magnetic coil that 
pulls the needle toward F*
*(Let's call this the F coil) is grounded at the instrument panel and 
applies a constant magnetic force to*
*the needle. The magnetic coil that pulls the needle toward E (Let's call 
this the E coil) has more*
*windings for greater magnetic strength and is grounded through the 
variable resistor in the sender*
*attached to the fuel tank float.*
*When the fuel tank is full the resistance in the sender is high (30 or 90 
ohms) which reduces electrical*


*current and magnetic strength in the fuel gauge E coil allowing the F coil 
to pull the gauge needle to 'F'*
*When the fuel tank is nearly empty and the float is near the bottom of the 
tank the resistance in the*
*sender is at 0 ohms. The fuel gauge E coil receives full current, has 
enough magnetic strength to*


*overcome the strength of the F coil and pulls the gauge needle to 'E'* I 
hope that explanation helps clear things up a bit..

I am going to make some new measurements today, hopefully one of which will 
be the resistance of the gauge and voltages for reference. The gauge is 
also a bit of a pain to get to.

Thanks for your input so far!

Kerry


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