Hi all,

You may remember me asking a while ago about info on a 1970 vintage Sperry 
Mark-8 PPI radar indicator that I wanted to turn into a clock.

Well here's a progress report.

I'm no newbie when it comes to CRT clocks, but this one is a real 
challenge. The indicator is of Japanese origin with all discrete 
semiconductor technology on 7 PCBs; 4 plug-in and 3 mounted, including the 
receiver IF strip. The whole thing is about the bulk of 3 or 4 large shoe 
boxes with a 7 inch diameter long persistence CRT. There were two 
heat-sinks on the back, each with a single TO-3 power transistor and there 
were also lots of unrecognisable multi-pin connectors, fuses and some power 
relays. It was grubby but intact when I picked it up, with no corrosion. 
That was it, the rest of the radar - power unit, modulator, transmitter, 
antenna and cables were all gone.

I had already started reverse engineering one of the PCBs when amazingly a 
manual appeared on ebay! It cost more than the indicator but I bought it 
anyway and few weeks later I discovered what a complicated job I had let 
myself in for - just what I love!

The radar was originally supplied with a rotary inverter to suit whatever 
the shipboard power supply was, this powered the rest of the set with a few 
hundred watts of 100 volt power at 1000 Hz. Not only were all three power 
transformers in the indicator designed for that frequency (they were 
actually labelled 800 Hz) but the 1000 Hz was also used as the reference 
for the transmitter pulse repetition rate so the indicator scanning 
circuits also ran at 1000 Hz. One power transformer supplied the CRT heater 
and panel lights, another the high voltages for the
CRT including a feed for the 10 kv tripler and the largest supplied 
everything else through a number of secondaries at different voltages and 
currents.

The CRT is electrostatically focussed and magnetically deflected with a 3 
phase yoke not unlike the stator of an induction motor. There's also a 
smaller square yoke fed with DC through a couple of pots for X-Y centering. 
The scanning circuits in the unit were triggered each millisecond with 
every transmitted pulse. They generated a complex "area balanced" waveform 
consisting of a positive going sawtooth followed by a negative going pulse 
of the same area so there is no resultant DC component. This is necessary 
because the waveform passed through 2 transformers - first an output 
transformer and then it was fed up to the rotor of a resolver synchro at 
the masthead, rotating with the antenna. Its 3 phase wound stator developed 
rotary modulated sawtooth currents that were fed back down to the yoke. To 
add to the complication, the yoke is delta wound with no common star point. 
This was to be quite an issue later on! All this sounds complex but it was 
apparently common radar practice at that time

The indicator has a "rings" feature that applies an intensifying pulse at 
several times to each radial scan to act as range markers - these appear as 
rings as the trace rotates and are very useful to check linearity of the 
scan;  they will look cool on the final clock display! There was a set of 
"hole" controls to adjust the area balance system so that the scans started 
at the centre of the screen with no gap that would look like a hole in the 
middle of the display. There were also other circuits unique to radar such 
as video time constant controls and quite bit of switching to vary the 
sweep time, hole and ring spacing and intensity for different ranges. The 
construction was surprisingly low quality for such a piece of branded 
professional equipment - phenolic boards and sloppy messy soldering, but 
any capacitors that defined timing were of high quality. There was oily 
residue all over the boards, probably some sort of silicone waterproofing.

Well that should be enough to illustrate what a challenge it would be to 
resurrect this unit as a clock. The next installment will describe how I 
went about it.

Cheers,

Morris

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