Several years ago I needed about 1.5 amps at 175 volts to
power up my array of (16) B-7971 tubes.

Found on Ebay a very nice old Hewlett Packard model 395A adjustable
power supply.  It puts out 0 to 1.5 amps over a range of 0 to 320
volts DC.

It is a 19 inch rack-mountable unit.

It was in service at Los Alamos, NM at one time then sold as surplus.

After receiving it, I opened it up and vacuumed out a layer of
western desert fine red dust, cleaned it all up and put it in service
here to light up my scrolling B-7971 array.

Even contacted Agilent Technologies and found a guy there who
copied off the complete manual for it and sent it to me.

That is what I did when I needed a real power supply!  :)

Chuck Richards






>
>
>---- Original Message ----
>From: [email protected]
>To: [email protected]
>Subject: RE: [neonixie-l] Re: High current 1.5A x150V power supply
>design for 100 IN9s
>Date: Wed, 10 Feb 2016 17:37:02 -0800 (PST)
>
>>All excellent points.
>>Having been on the fixing end of this stuff but never design I never
>really 
>>thought about the how's and why's of certain layouts.
>>They just worked or they didn't.
>>Electronic design engineer I am not.
>>
>>Though I am very well aware of just how dangerous electrolytics are
>... 
>>having been responsible for letting the smoke out of them on various
>
>>occasions.
>>Choosing cap's seems to be a black art.
>>
>>I think I need a pro. The link Jonathan F pointed too has opened my
>eyes.
>>Flyback is needed here I think.
>>
>>On Thursday, February 11, 2016 at 1:46:38 AM UTC+8, gregebert wrote:
>>>
>>> There's nothing inherently unsafe about non-isolated supplies;
>like any 
>>> high-voltage project, you have to be careful about keeping
>everything 
>>> properly insulated and follow minimum-spacing rules carefully.
>>>
>>> The most-dangerous item in a high-current supply is the
>electrolytic cap. 
>>> You *must* handle all of these concerns
>>>
>>>    - Extra margin for voltage-rating. I use 450V (500V when
>possible) 
>>>    caps for ~200V supplies. Higher voltage ratings also reduce
>leakage 
>>>    current. Caps designed for solar-energy inverters are perfect
>because they 
>>>    come in high-voltage + high temp + high ripple-current.
>>>    - Be very conservative with rms ripple-current, because it
>directly 
>>>    affects self-heating. Obviously you dont want any warm
>components near your 
>>>    capacitors. Remember: Lifetime is dramatically impacted by
>temperature.
>>>    - You must have a discharge resistor; I even put a flashing
>neon bulb 
>>>    across my large caps to indicate they have dangerous voltage.
>Larger 
>>>    resistance values take longer to discharge, but they reduce
>wasted energy 
>>>    (heat)
>>>    - Series fusing. In case the cap fails, you want to blow a
>fuse, not 
>>>    the cap. The fuse must be a small as possible, and dont forget
>the RMS 
>>>    charging current is not sinusiodal. BTW, this fuse is for the
>cap; it's 
>>>    in-addition to the fuse at the AC input.
>>>    - Charging-current needs to be limited during power-up. For the
>1.5 
>>>    amp supply, a 1500uF cap will have 10 volts of ripple at 50Hz
>when using a 
>>>    full-wave rectifier. I'd suggest a series charging resistor of
>about 200 
>>>    ohms to charge at power-on, then 'shorting' the resistor with a
>relay after 
>>>    charging is done.
>>>    - Surge protection at the AC input. I always have a fuse on
>both AC 
>>>    lines, then a varistor and 0.01uF capacitor (for filtering hash
>noise if 
>>>    it's present). If your current is 'low' (which isn't the case
>in this 
>>>    design), adding series resistance to create an RC filter is a
>big help, and 
>>>    furthermore the resistors will act as secondary fuses if you
>pick 
>>>    low-enough wattage.
>>>    - Reverse-polarity protection diode. If you dont use a bridge 
>>>    rectifier, be sure to put a protection diode across the cap.
>BTW, a 
>>>    bridge-rectifier gives you reverse-polarity protection down to
>1.4V, 
>>>    whereas a single diode is 0.7V. Polarized electrolytics caps
>can be damaged 
>>>    with as little as 1 volt of reverse voltage, so you may want to
>add the 
>>>    diode even if a bridge rectifier is used.
>>>
>>>
>>
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