I've had good results with SEEED Studio Fusion... A few minor issues 
recently around the Chinese New Year, but minor and they were addressed and 
resolved.

Keep your board under 100mm x 100mm and 2-layers and you will get 10 boards 
for $4.90 plus a $22 or more hit for DHL shipping from China. II usually 
collect a batch of boards to combine shipping and pay just one DHL cost at 
around $22 to $30 depending on how many boards... how much weight. DHL is 
consistently 2 days to the SF Bay area. Just designed some small power 
supply boards for a work project. Boards are 40mm x 50mm, 2 layer. I 
generated Gerbers for a 2x2 array of the boards with V-Cuts to separate. 
These fit within the 100 x 100 mm low cost constraint. V-Cuts make it easy 
to separate the boards by hand leaving decent clean edges. I get 40 2-layer 
supply boards for under $30. Not at all bad! I also like color coding my 
boards taking advantage of the 5 or 6 colors available from SEEED. Have 
also had nice results with internal router cuts.

I've been using OSH Park for some of my smaller boards at 2 and 4 layers... 
3 boards for $5 (2-layer) and $10 (4-layer) per square inch.  Another of my 
boards is under a half inch square. How do they even cover the cost of 
postage? Quality has been excellent, customer service has been great as 
well. OSH is my solution for prototyping circuits that are way to fine 
pitch, way too small to do any other way. 

I'm using a Whizoo re-flow toaster with excellent results as well. But 
that's a topic for some other thread!

Regards,
Bob

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