Matt - I'd say you may as well replace the TIP-35, 36 pass transistors,
especially if you're getting in there to apply fresh heatsink compound - I
replaced a shorted pass transistor on a "tired" PS3 recently.  Keep the old
ones as used spares!

Frank

On Tue, Feb 2, 2010 at 12:29 PM, Ike Zimbel <[email protected]> wrote:

> Yes, what Jim said. Other notes:
> -I don't have any real experience with the PS-4, but someone sent me some
> pics once, and that one, at least, showed some signs of running too darn
> hot!
> -Please don't use the dab of silicone! The supplies will be stationary, so
> vibration won't be an issue. Silicone dabbing just makes life difficult for
> future repair people...like me!
> -The low supply voltages are kind of intriguing. I would change the main
> filter caps first and then measure again. I have seen supplies have trouble
> reaching their designed voltage if these caps were bad.
> -36 volt supply is only half wave rectified and un-regulated, so it may
> look a bit rough, should look better with new caps.
> -Keep a sharp eye out for any signs of overheating in the +/-18v output
> sections, especially around the fuse holders, TIP-35, 36 transistors and the
> large power resistors. If you see signs of this, a good de-soldering, clean
> up and re-soldering is in order. Replace parts that have a crystalline look
> to their leads...they have had too much heat.
> -The OVP trimmer should not affect output voltage.
> Will try and write more later. See previous posts about internal mechanical
> ground connections between the various metal parts of the supply.
> best,
> Ike
>
>
> On 2/2/2010 12:06 PM, Jim wrote:
>
>>
>>
>> Hi Matt,
>>
>> Sounds like you have a great plan for the supply. I usually go to the next
>> higher voltage and capacitance for the ElCaps; IIRC they may have been a
>> better physical fit. If you can find the higher temp versions than the
>> standard 80C that would be a good choice. Otherwise seems you've got it
>> right. Good luck!
>>
>> Regards, Jim
>>
>>
>> At 06:41 AM 2/2/2010, you wrote:
>>
>>> Hello everyone,
>>>
>>> First off, I should say that I'm a relative neophyte when it comes to
>>> all things Neotek (and console tech-ing in general), so hopefully I
>>> don't ask too many silly questions...
>>>
>>> Short story is that I'm starting work on slowly sprucing up a 24 ch.
>>> (20 ch. currently installed) Elan that belongs to a friend of mine
>>> (Casey Rice...he posted here before Christmas about the meters on some
>>> channels spontaneously switching between peak and VU modes.). IIRC,
>>> the console was built in '91.
>>>
>>> First up on the list of things to do is to give the power supply a
>>> good going over. Until last weekend, the console was running off a
>>> PS3-01 that is now getting a bit tired (I say was, as it is now
>>> running off a PS4-01 that was purchased a while back as a spare - by
>>> the way, do the PS4s generally run a bit hotter than the PS3s? This
>>> one certainly seems to, though I didn't really check exactly how hot
>>> the PS3 was before so that's a subjective observation...)
>>>
>>> The PS3 appears to be in original condition with little or no work
>>> done on it. As mentioned, it is still operational, but no longer quite
>>> up to scratch. Adjusting the +/- 18V trimpots to their maximum
>>> settings gives me +16.6V and -16.33V, with the console connected.
>>> However I have not tried adjusting the over voltage protection trimpot
>>> as I didn't have the 15k resistor handy to set it as described in the
>>> documentation.
>>>
>>> The phantom supply looks good (reading 48.6V) but the logic supply is
>>> also down a bit; -22.5V instead of -25V.
>>>
>>> The unregulated meter supply is reading 34V but has a 100Hz,
>>> approximately 2Vp-p sawtooth ripple on it.
>>> I guess this is causing the occasional random meter problems described
>>> in the other thread. AFAIK it hasn't happened again since I  switched
>>> over to the PS4.
>>>
>>> Noise/ripple looks good on all the other supplies though when checked
>>> on the scope though and the console noise floor seems to be fine.
>>>
>>> There's not a whole lot of evidence of serious overheating or much
>>> burnt out except for the 0.1uF ceramic capacitor across the input to
>>> the logic supply, which has split open and also the 1N5401 diodes
>>> across the TIP35/36B transistors look a bit toasty (especially on the
>>> +ve supply).
>>>
>>> The plan is to replace all of the electrolytic capacitors, the burnt- out
>>> ceramic, those 2 diodes, renew the heatsink compound on all the
>>> silicon and then re-calibrate (and also check short-circuit
>>> protection) per the documentation.
>>>
>>> Basically just wanted to ask if anyone has any advice or
>>> recommendations on other things check or replace? Or does this seem
>>> like an appropriate first (and hopefully last) step?
>>>
>>> Also, I was planning to stick with Nichicon caps; thinking using the
>>> PW series (low impedance, long-life, 105degC):
>>>
>>>
>>> http://au.mouser.com/ProductDetail/Nichicon/UPW1V472MHD/?qs=V4Q4DNvfnliPoJjHSDt1Yg%3d%3d
>>>
>>> Obviously they are physically much smaller than the original caps and
>>> have a smaller lead pitch (will probably put a drop of silicon under
>>> each one to help support them). Is this a good cap choice, or should I
>>> consider upsizing them? My inclination would be to do so as a matter
>>> of course, but it looks like the PW series tops out at 4700uF in 35V
>>> and anything larger that I could find wasn't "Long Life". Happy to
>>> accept suggestions for other caps - this was the best I could come up
>>> with after a while of bouncing between the mouser and nichicon websites.
>>>
>>> Thanks in advance and best regards,
>>> -Matt.
>>>
>>> ------
>>>
>>> View the list online at:
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>>> Thanks.
>>>
>>
>>
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>>
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>>
>>
>>
> --
> Ike Zimbel
> Zimbel Audio Productions Ltd.
> Toronto
> 416-720-0887
>
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