Welcome to the club of the 650 nightblinds...
Check the previous posts on this list with the keywords alternator or stator...

I already gave my conclusion on this list : riding a 650 NH at low speeds 
with the headlamp lit on a hot day will automatically kill the stator. 
Killing the stator will nearly automatically kill the old design Honda 
original (Shindengen as a matter of fact) rectifier-regulator. Sometimes, 
one or both of them get half killed... which is the worse situation for the 
owner : it was my case.

I changed my regulator to an Electrex (UK) one. It's now protected against 
stator failures (fast FET on the output, current limited). After having 
tried different stators bought at low prices (almost all rewired and all 
faulty) I asked Electrex about it. They say : "send your stator, we rewire 
it, NOT TO THE ORIGINAL SPECIFICATION, WHICH HAS A COMMON FAULT, but to OUR 
specification". I did it and I'm now waiting for the new rewired and 
corrected stator. Once received and put in place, I will do two things :

- Place a temperature sensor on or inside the alternator housing. This 
sensor will be used to cut the alternator's excitation or limit the 
current, in order to limit the temperature increase of the stator.

- Replace the air intake cover over the alternator by a small 12 V air 
turbine (kind of model used to cool electronic components like CPUs). This 
turbine will be switched on by the headlamp of the bike.

I hope this will definitely solve the problem. I will let you informed, 
gals and guys.

Yeah... not so simple !


At 19:31 29/09/2008 -0700, you wrote:
>I think I could use a stator.  Saturday I rode for 2.5-3 hours and then 
>went to ride to work this morning and the battery was basically 
>dead.  Pushed the start switch and it gave one fast revolution then second 
>barely grunted.  Plugged in the charger and drove the car to work.  She 
>started right off when I got home from work.  Any other thoughts.
>
>Wayne
>83 CB650SC




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