I got it running last night.  I took everything out again, used some
copper wire to clean out the jets and put it all back together.  Fired
up after a little starting fluid and now starts everytime.  I read
that 2 5/8 turns from bottomed out are the factory settings?  When I
first started it, I was getting a littel white smoke coming out the
pipes.  Is it running rich or just need to warm up?

I wondered why the bottom screw in the picture didn't have a "nob".
Thanks for all of your help.


On Dec 15, 11:55 pm, Dennis Hammerl <[email protected]> wrote:
> Yes they are. Looks like one isn't original (nearest) and the stops have been 
> boogered on a couple of others. Great that you can remove and clean the 
> passageways. It / they control idle mixture and up a bit past 1000RPM. If you 
> spray into the hole it should discharge from three holes in the bore 
> (throttle plate end). Each one is exposed at a different throttle opening. 
> spray carb cleaner into the small openings in the bore (air cleaner side, one 
> on each side) and look for liquid coming from the hole the slow speed jet was 
> in and the the hole the mixture screw was in. Air enters where you sprayed 
> into and picks up fuel at the jet tower where the slowspeed jet was and 
> continues through to the bore.
> Now, lets see the inside of the chambers. Remove the bowls and internals. One 
> at a time please. Did you locate the wire sizes I posted ?
>
> --- On Mon, 12/15/08, Andrew <[email protected]> wrote:
> From: Andrew <[email protected]>
> Subject: [Nighthawk Lovers] Re: Starting problems
> To: "Nighthawk Motorcycle Lovers!" <[email protected]>
> Date: Monday, December 15, 2008, 7:57 AM
>
> Can you take a look at this picture and tell me if these are the idle
> mixture screws?  These are what I took off and they didn't break.  In
> fact, they came off very easy.  They were a little gunky so I am
> soaking them and recleaning everything again.  I'd like to make sure I
> get everything this time.
>
> This link has the picture.
>
> http://home.comcast.net/~hbrown159/carbquestions1.jpg
>
> Thanks,
> Andrew
>
> On Dec 14, 4:19 pm, Dennis Hammerl <[email protected]> wrote:> However you 
> get them off, whatever works for you, etc. I remove the clamps
>
> from the spigots and stick a thin screwdriver under the rubber. Spray silicone
> in and remove screwdriver. Pry bar is fine. I do remove all airbox mounting
> bolts and pull back to give room.
>
> > Andrew; don't attempt to remove the limiter caps. Grind the protruding
>
> stops off. Then they can be removed without breakage. The stops only allow 270
> of movement, no stops gets you 360. Careful work with a mototool will do it in
> minutes. 
>
> > --- On Sun, 12/14/08, Kyle Munz <[email protected]> wrote:
> > From: Kyle Munz <[email protected]>
> > Subject: [Nighthawk Lovers] Re: Starting problems
> > To: [email protected]
> > Date: Sunday, December 14, 2008, 1:11 PM
>
> > Actually I'd like to know the secret to getting the carbs out of the
>
> intake manifolds. I've actually been using a modified allen wrench to remove
> the manifolds from the engine and leaving them attached to the carbs.
>
>
>
>
>
> > -Kyle
>
> > On Sun, Dec 14, 2008 at 12:04 PM, Andrew <[email protected]>
> wrote:
>
> > Hi Dennis and Kyle, thanks for the help.  I am about to go out and try
>
> > your suggestions.  The only part I have not gone through and blown/
>
> > cleaned out are those low speed channels you talked about.  I didn't
>
> > know you could (should) remove them.  I'm hoping I can do it without
>
> > breaking them.  I have cleaned out those jets in the bowls at least 4
>
> > times.  I used a couple of small pieces of copper wire that I
>
> > stripped.  Must not have done a good enough job since it wasn't the
>
> > correct size.
>
> > Is there a recommended way to remove the carbs from the rubber
>
> > mounting holes?   I use a 4 foot long pry bar to gently push them out
>
> > and back in after I loosen the clamps.
>
> > Maybe I'll take some pictures.  Thanks Again,
>
> > Andrew
>
> > On Dec 14, 1:14 am, Dennis Hammerl <[email protected]> wrote:
>
> > > YOU have a lot of work ahead. First off, if the carbs were really
>
> clean you wouldn't be writing about this. On the plus side, you don't
> seem to be adverse to the labor required. Remove the carb assembly once again.
> Do not separate from the "runner" that keeps them together. Remove
> float bowls and jets. The slow speed jets are most likely blocked. Whatever 
> rust
> migrated through the system will be everywhere. Slowly clean all passages and
> jets that fuel flows through. You'll need cleaning wires, pressurized carb
> cleaner and compressed air. The idle mixture adjustment screws are the ones 
> that
> have the caps on them. They should be removed and blown out given the nature 
> of
> your problem (rust injestion) It is possible to remove the caps but most often
> they will break off and leave you with an additional problem. I carefully 
> grind
> the stop tabs off with a Dremel. Gaining access to the fuel circuit they 
> control
> will allow you clean a vital area. When replacing> >  the idle mix screws, 
> gently bottom out and back off about one turn
>
> as a starting point. The tabs prevented adjustment that would result in a rich
> mixture and not comply with EPA. I recently posted the wire sizes required to
> clean the jets of a 650 (#37 & #115). In the case of a rust problem like
> yours, I route the fuel line to allow me to use an automotive fuel filter. 
> Find
> a place for it. My choice of carb cleaner is Berkbile 2+2 (not sold everywhere
> due to hazard) When working on carbs follow the instructions of med school;
> First do no harm. I might add that you need to verify that the fuel flow from
> the tank is adequate. I open the vacuum with a syringe and blow back into the
> tank. Rust is among the worst nightmares to deal with. Repeated cleaning is 
> not
> unknown. Always work on one carb at a time and do not switch slides. In fact I
> don't remove them unless I suspect a defective diagphram. Before installing
> carbs, support them in an upright
>
> >  position
>
> > >  and supply with fuel from an external tank source. Better to see if
>
> you have a leak now and not remove again. Observe the spray from the 
> accelerator
> pump and insure it works. Good luck.
>
> > > --- On Sat, 12/13/08, Andrew <[email protected]> wrote:
> > > From: Andrew <[email protected]>
> > > Subject: [Nighthawk Lovers] Starting problems
> > > To: "Nighthawk Motorcycle Lovers!"
>
> <[email protected]>
>
>
>
> > > Date: Saturday, December 13, 2008, 6:17 PM
>
> > > Hi I have an 83 Nighthawk and I am having a problem getting it
> > > started.
>
> > > Before I start describing the problem I thought I should mention that
> > > it sat for 4 years without being run.
> > > So when I got it, I took the tank to a local shop and had it acid
> > > etched and coated.  I also took the carbs off, cleaned them out and
> > > put it all back together.  It ran great for a week, then I let sit.
> > > The next tiime I went to start it, I realized the petcock was clogged
> > > and the shop missed a spot on the tank.  I took it back and had it
> > > recoated.
>
> > > I took the carbs back of, cleaned them real good and put a new fuel
> > > filter on.  Now I just can't seem to get it started.
>
> > > When I go to start it, I twist the throttle a couple of times, set
> the
> > > choke and crank.  It fires for a second or two, then dies.  Never
> > > staying running.  I can never give it any "throttle" to
> keep it
> > > running.
>
> > > A couple of things I was wondering:
> > > 1.  Should I be tightening the either the small jets or the needle
> > > valves from the air diagphrams above hand tight with a screwdriver?
> > > Or should I leave them a little loose?  I wasn't sure if I am
> cutting
> > > off the fuel by tightening them.
> > > 2.  What are the small teardrop adjusting nobs under the carbs?
>  There
> > > is one for each carb except the far left carb near the petcock.
>
> > > Any help is greatly appreciated.
>
> > > Andrew- Hide quoted text -
>
> > - Show quoted text -
>
>
>
>  carbquestions1.1.jpg
> 67KViewDownload- Hide quoted text -
>
> - Show quoted text -- Hide quoted text -
>
> - Show quoted text -
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