Dennis,

Attached is the photo of the timing chain as I have reset it to the
best compromise i can find.  I took the picuter as centered and
oriented correctly to the cam chain to minimize distortion.  In this
picture the cam sprockets have just been rotated 2 complete
revelotions with the tensioner applying its load - so it should have
reached it's "settle" postion (taught).

I've added measurements for the current allignment of the timing marks
from the cyl head surface for the intake and exhaust marks.

The exhaust timing looks about the best it is going to be.

The intake timing is a bit more debatable - though perhaps this is
just the best it will be without degreeing in the cams.

If I rotate the intake 1 tooth CCW, the IN mark will be about 4.5 mm
below the cyl head surface and the two marks on this sprocket will be
slight more misalligned with the exhaust sprocket timing marks. So it
seems like a no win situation.

Marked version: 
http://groups.google.com/group/nighthawk_lovers/web/650%20CAM%20RE-TIMED%20SETUP.jpg

Unmarked version: 
http://groups.google.com/group/nighthawk_lovers/web/650%20CAM%20RETIMED%20No%20markup.JPG

I can tell the timing marks are not located that precise between the
two sprockets. There are 42 teeth on a sprocket so it would seem the
marks should both be alligned to the center of a tooth - not so (one
side is alligned to the tooth while the other mark is alligned in
between teeth).  Like you said - it will never  be perfect just
because of the tollerances - and then there is the crank TDC
tolerance.  So maybe this is why they don't line up perfectly and a
little chain stretch.

Do you think it is good enough or should I be measuring TDC with a
dial gage and then be measuring lift of a valve when at TDC to see
where it really is?

Thanks,

Paul


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