It's a can of stuff that you can get at Walmart or any auto supply store. It is 
a penetrating spray just for loosening nuts and bolts ( or whatever). Good 
stuff it is.




________________________________
From: "[email protected]" <[email protected]>
To: [email protected]
Sent: Wed, January 27, 2010 12:41:18 PM
Subject: [Nighthawk Lovers] What's  "PB  Blaster"?

 


Jan 27, 2010 11:58:07 AM, [email protected] wrote:

Thanks Stanley...LOL! I didn't see where he soaked it in blaster. I wonder if 
he's tried to heat it up a bit to see if would loosen it? There's more than one 
way to skin a nut!
>
>
>
________________________________
From: stanley/ Randolph 
>To: [email protected]
>Sent: Wed, January 27, 2010 7:53:55 AM
>Subject: Re: [Nighthawk Lovers] Re: alignment further
>
>
>Lighten up, Kim.  It appears that he has already soaked it in "blaster," which 
>to me would be PB?  
>To "wing nut:  "  listen to Dennis and disassemble it..  Something's obviously 
>wrong in there and unlike a car with 4 wheels, you only have two and if 
>something is wrong with the front, you are inviting catastrophe here.  
>Ah, like, personal injury?
>With a car, you still have three other wheels to bring the machine to a 
>relatively safe stop, compared to a bike.
>I would follow Dennis's instructions.  He knows what's up with these machines. 
> Really.
> 
>Stanley
>
>--- On Wed, 1/27/10, Kim Paddock  wrote:
>
>
>>From: Kim Paddock 
>>Subject: Re: [Nighthawk Lovers] Re: alignment further
>>To: [email protected]
>>Date: Wednesday, January 27, 2010, 7:35 AM
>>
>>
>>>>
>>
>>Hey Dennis....will you tell this wingnut that he needs to use PB blaster to 
>>get his axle nut loose? He listens to you...somewhat.
>>
>>
>>
>>
________________________________
 From: Dennis Hammerl 
>>To: [email protected]
>>Sent: Tue, January 26, 2010 9:36:26 PM
>>Subject: Re: [Nighthawk Lovers] Re: alignment further
>>
>>
>>I wouldn't reassemble it till I found out why that is. Too many parts in 
>>there to disregard. Stepped spacer one side, speedometer drive other side. 
>>Two bearings, spacer inside.. Axle nut 54' lbs. should be tight but not stuck 
>>on unless over tightened. Over tightened would damage bearings and pull fork 
>>tubes together. Missing internal spacer would allow nut to be over tightened. 
>>Incorrect drive installation would spread forks. Maybe it's fine. The bottom 
>>line is, it's your butt. For me, I wanna' know. The tire was the giveaway 
>>that something is wrong. Don't quit untill you know and correct it. I can't 
>>work this way, my job depends on me doing it right. For me, I'd put a socket 
>>on the fixed end bolt head and clamp a breaker bar in a vise, and use the 
>>same deal on the nut end. Put a piece of pipe on the bar and...it's coming 
>>off. I can't let a customer ride a bike I "think" is OK. It better be right. 
>>
>>
>>
>>
________________________________
 From: Snookfever 
>>To: Nighthawk Motorcycle Lovers! 
>>Sent: Tue, January 26, 2010 8:42:32 PM
>>Subject: [Nighthawk Lovers] Re: alignment further
>>
>>Dennis:
>>
>>I cant get the axel nut loose and I am afraid I am going to break a
>>nuckle or worse something on the bike.  The wheel appears to spin
>>true.I think the axel is fine.  I would like to proceed with
>>reassembly.  Please advise.  Please note I have replaced the brake
>>pads already.
>>
>>Glen
>>
>>
>>On Jan 26, 12:41 am, Dennis Hammerl <[email protected]> wrote:
>>> Send
>> pix as attachments. The wear you describe is not right. Pads should wear 
>> evenly. Wheel is cocked to do this. Your measurements showed this too. That 
>> would cause the contact patch to be off-center. A careful re-assembly is 
>> going to take care of this. Still have to inspect the axle and get that 
>> right first. Gee, this bike will be totally different when you get done. 
>> Handle and brake better.
>>>
>>> ________________________________
>>> From: Snookfever <[email protected]>
>>> To: Nighthawk Motorcycle Lovers! <[email protected]>
>>> Sent: Tue, January 26, 2010 12:29:33 AM
>>> Subject: [Nighthawk Lovers] Re: alignment further
>>>
>>> Dennis;
>>>
>>> I
>> do not know how to post a picture to an existing string.  The pads
>>> are worn as if on a skew. One pads is thinner at the top then it is at
>>> the bottom and the other pad is the opposite thicker on  the top then
>>> on the bottom. Wheel spin was relative to axel in hand.  When in the
>>> forks without brakes wheel spins smooth and easy. I took a picture of
>>> the pads and will try to e-mail to you directly..Still can get nut off
>>> soking it in blaster.
>>>
>>> Glen
>>>
>>> On Jan 25, 11:22 pm, Dennis Hammerl <[email protected]> wrote:
>>>
>>>
>>>
>>>
>>>
>>> > Wear is uneven ? Send pix. Wheel requires some effort to turn ? Something 
>>> > very wrong here. Get the axle apart and see. Resolve this before we go 
>>> > any further. This sounds like an assembly problem.
>> Incorrect order of assembly or parts missing. The speedo drive cannot drag 
>> the wheel down but a missing bearing spacer would. Let's see the pads and 
>> what they tell us. The wear pattern is a giveaway.
>>>
>>> > ________________________________
>>> > From: Snookfever <[email protected]>
>>> > To: Nighthawk Motorcycle Lovers! <[email protected]>
>>> > Sent: Mon, January 25, 2010 9:27:36 PM
>>> > Subject: [Nighthawk Lovers] Re: alignment further
>>>
>>> > Dennis:
>>>
>>> > I have rexamined everything very closley and here is what I found:
>>>
>>> > Found a very small amount of play in the neck, tightened 1/8
>> turn.
>>>
>>> > Brake pads are mettalic and wear is uneven and down to 1/8 inch or
>>> > less (I have new organic pads).
>>>
>>> > I still cant get axle nut loose. Fok oil leaked out of the anti-dive
>>> > adjust. Leak is now fixed will try to get axle nut off again later.
>>> > Spinning wheel in the forks it looked true and has no play. Axle spins
>>> > but not without effort, I am  assuming speedo is slowing it down.
>>>
>>> > I examined the fork tubes carefully with a strait edge and I
>> cant find
>>> > any defects.
>>>
>>> > What course of action do you recommend next?
>>>
>>> > Glen
>>>
>>> > On Jan 24, 11:12 pm, Dennis Hammerl <[email protected]> wrote:
>>>
>>> > > Is there any movement of the relationship between the upper and lower 
>>> > > fork bridges while twisting ? Did you get the axle out ?
>>> > > While twisting the tubes, is there any movement of the very bottom of 
>>> > > the fork ? Your measurements show that there is something flexed 
>>> > > somewhere. The first things to flex are fork tubes. That's why this is 
>>> > > so important. If you can't find any deviation in any component, then 
>>> > > let's try reassembly in a very special sequence.
>>>
>>> > > ________________________________
>>> > > From: Snookfever <[email protected]>
>>> > > To: Nighthawk Motorcycle Lovers! <[email protected]>
>>> > > Sent: Sun, January 24, 2010 10:54:40 PM
>>> > > Subject: [Nighthawk Lovers] Re: alignment further
>>>
>>> > > Dennis:
>>>
>>> > > Twisting forks in the clamps I do not notice any binding or tight
>>> > > spots?  Now what?
>>>
>>> > > Glen
>>>
>>> > > On Jan 20, 10:51 pm, Dennis Hammerl <[email protected]> wrote:
>>>
>>> > > > Other than disabling the anti-dive, it shouldn't make a difference. 
>>> > > > There's
>> something wrong with your bike and it may be cured by careful re-assembly. 
>> But, don't hurry to get there.
>>>
>>> > > > ________________________________
>>> > > > From: Snookfever <[email protected]>
>>> > > > To: Nighthawk Motorcycle Lovers! <[email protected]>
>>> > > > Sent: Wed, January 20, 2010 10:28:58 PM
>>> > > > Subject: [Nighthawk Lovers] Re: alignment
>> further
>>>
>>> > > > Dennis:
>>>
>>> > > > Not sure if this could  make a difference, but when I replace my fork
>>> > > > seals last year I disasembled the forks to clean out all the old oil
>>> > > > and I misplaced the ball berring and spring that act as the holder for
>>> > > > the anti dive adjustment nob. I assembled with out it and used an o
>>> > > > ring to hold the nob in place.  I recently found the ball bering and
>>> > > > spring and replaced them tonight.
>>>
>>> > > > Glen
>>>
>>> > > > On Jan 20, 10:15 pm, Snookfever <[email protected]> wrote:
>>>
>>> > > > > Dennis:
>>>
>>> > > > > Calipers
>> working fine, pins still have grease and slide smooth
>>> > > > > (calipers cleaned and pins greased when I did the fork seals last
>>> > > > > year)
>>> > > > > Brake pads at 50% look fine no unusual wear
>>> > > > > No problems with fork brace or fender
>>> > > > > Wheel mounted correctly
>>> > > > > Forks slide in an out smoothly
>>> > > > > Cant get axle nut loose to remove axle from wheel.  Is it standard
>>> > > > > thread left loosy?
>>> > > > > Axle has no play
>>> > > > > Checked wheel base and it measure 59.5 inches (axle center to axle
>>> > > > > center).
>>>
>>> > > > > What next?
>>>
>>> > > > > On Jan 19, 10:45 pm, Dennis Hammerl <[email protected]> wrote:
>>>
>>> > > > > > Very good. That was an incidental because it was a good time to 
>>> > > > > > perform the check. Better to find a problem now and not later. 
>>> > > > > > Twisting the fork tubes and such are more to the point. While you 
>>> > > > > > have a small deviation from correct, it makes it harder to find 
>>> > > > > > the exact flaw. I do expect the fork tubes to be somewhat flexed. 
>>> > > > > > Another thought that passed through is a misplaced spacer on the 
>>> > > > > > front axle. The purpose of all this is to return it to a near 
>>> > > > > > perfect alignment in two planes. Yours is off in both. That's 
>>> > > > > > what is leading me to flexed fork tubes. When this is 
>>> > > > > > reassembled, there will be a sequence of operations to insure 
>>> > > > > > alignment. I've found over the years that a good many people will 
>>> > > > > > replace a tire and neglect the fine points of assembly. Go slow 
>>> > > > > > and be methodical.
>>>
>>> > > > > >
>> ________________________________
>>> > > > > > From: Snookfever <[email protected]>
>>> > > > > > To: Nighthawk Motorcycle Lovers! 
>>> > > > > > <[email protected]>
>>> > > > > > Sent: Tue, January 19, 2010 10:25:40 PM
>>> > > > > > Subject: [Nighthawk Lovers] Re: alignment further
>>>
>>> > > > > > Dennis:
>>>
>>> > > > > > Smooth as glass left to right and no movement up and down. Will 
>>> > > > > > check
>>> > > > > > the brake calipers and front axle towmorrow.
>>>
>>> > >
>> > > > Glen
>>>
>>> > > > > > On Jan 17, 4:52 pm, Dennis Hammerl <[email protected]> wrote:
>>>
>>> > > > > > > This should keep you busy for a while. Get back to me.
>>>
>>> > > > > > > ________________________________
>>> > > > > > > From: Snookfever <[email protected]>
>>> > > > > > > To: Nighthawk Motorcycle Lovers! 
>>> > > > > > > <[email protected]>
>>> > > > > > > Sent: Sun, January 17, 2010 1:28:23 PM
>>> > > > > >
>> > Subject: [Nighthawk Lovers] Re: alignment
>>>
>>> > > > > > > Dennis:
>>>
>>> > > > > > > Test results are as you predicted. The front wheel is not 
>>> > > > > > > square and
>>> > > > > > > it is not centered when compared to the rear. Off aligment by 
>>> > > > > > > about
>>> > > > > > > +/- 3/8 inch and out of square by +/- 1/8 inch.  Tires were 10 
>>> > > > > > > lbs low
>>> > > > > > > on air. No signs of front end damage or repair.  Please note I
>>> > > > > > > replaced the fork seals when I first got it and completely
>>> > > > > > > dissasembled both forks .  The shop manual doesnot specify a 
>>> > > > > > > the fork
>>> >
>> > > > > > placement (height) in the clamps.  The are currently  3/8 inch  
>> > > > > > (fork
>>> > > > > > > tube not including cap) above the top clamp same for both sides.
>>>
>>> > > > > > > What next?
>>>
>>> > > > > > > Glen
>>>
>>> > > > > > > On Jan 15, 11:52 pm, Dennis Hammerl <[email protected]> 
>>> > > > > > > wrote:> Start here Glen.
>>>
>>> > > > > > > >  alignment.doc
>>> > > > > > > > 29KViewDownload
>>>
>>> > > > > > > --
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>>> > > > > > >  further checks.doc
>>> > > > > > > 13KViewDownload
>>>
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