I don't know if it will help, but I took pictures when I rebuilt mine
on my 650. They're at http://munz.kicks-ass.net/nighthawk/?p=151

-Kyle

On Apr 9, 7:51 pm, Icarus <[email protected]> wrote:
> Here's exactly what I did last weekend.
> I got back from riding (about 100 miles on the odometer, so the main
> supply was nearly out),  took the tank off and carefully propped it up
> on its right side so the remaining gas was below the petcock hole. I
> removed the petcock and the white plastic tube came with it. I cleaned
> the little bowl and the fuel screen, made sure all was in good shape
> and squeaky clean in the diaphragm area, I thoroughly sprayed through
> the reserve intake hole (the curved hole beside the white tube) with
> carb cleaner. At first the carb cleaner just splashed out the top, but
> I kept at it, and then it started coming out the bottom (where the
> fuel passageway meets the diaphragm).
> I thought "okay now it's cleared out". I reassembled everything and
> put it back in the tank and turned the lever to Reserve. I held the
> tank level on my knees and put a piece of tubing on the fuel nipple
> and the other end in a gas can. I put another piece of tubing on the
> vacuum nipple and applied a light vacuum with my mouth. Immediately,
> gas started flowing into the can. I drained a full gallon out.
> That told me everything was working. I poured the same gallon back in
> the tank (I made sure it was clean). later that day, when i went to
> try it out while riding, I rode until it started chugging (odometer
> now at 125), flipped it to reserve but nothing ever happened and I
> rolled to a stop. At that time I still had gas in the tank... just
> couldn't burn it.
>
> On Apr 9, 12:14 pm, surfswab <[email protected]> wrote:
>
>
>
> > I forgot sumpthin'
>
> > When I first got my bike, the petcock was leaking from around the big
> > nut that holds it to the tank.  When I removed it from the tank, the
> > brass standpipe came out, but the plastic/nylon filter sleeve that
> > fits over it, didn't.
>
> > Turns out it was wadded and twisted up inside the threaded pipe that
> > the petcock connects to, and the end of it was shredded from the
> > previous owner's lame attempts to stop the leak by cranking on the big
> > nut.
>
> > I was able to fish it out with tweezers and needle-nose pliers, trim
> > the buggered up end, reshape it and reinstall it down inside the body
> > of the petcock where it belongs, with a new o-ring.
>
> > Mentioning this because I looked at a fiche of yours and see it has a
> > similar filter sleeve.  So, if yours is missing, a good place to look
> > for it is inside that threaded pipe, or maybe floating around inside
> > the tank, interfering with your reserve access (?)
>
> > Just a thought.- Hide quoted text -
>
> - Show quoted text -

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