Its been hours of searching and reading.  Best so far is a page on ebay 
that explains options for making your exhaust quiet.  They state that over 
time the baffle can loose its effectiveness and will need to be replaced, I 
don't see how a metal tube with holes or fins can loose anything other than 
getting clogged up or rusting out.  However they do suggest you can pack a 
muffler with fiberglass exhaust packing by wrapping it around the baffle 
tube.  

There was some rust and bits in the muffler that clearly was part of 
something, the only thing I can come up with is the ring you see there tack 
welded to the baffle, seems like a good gap around it and the baffle tube, 
maybe something was in that space. I'm going to see if I can get a small 
flex light to fit into one of the holes at the tip of the left muffler and 
see if I can spot anything.  

On another note, guess that chrome plating on the muffler can be really 
bad, welding isn't really good for you in general, I know to use caution 
with galvanized and zinc plated metals (very bad fumes) and this is no 
exception even the dust if you grind is bad.  Kinda kicking myself for 
cutting down so far, so have to weld a 12 inch seam now.

If I do decide to pack it with something I'll want to do the same to the 
left but have a better idea on getting the guts out of the can without 
cutting so much.


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