Yes, by shaking.  It’s a good work-out !

From: Graham Rogers 
Sent: Sunday, May 23, 2021 4:18 PM
To: [email protected] 
Subject: Re: [Nighthawk Lovers] Gas Tank restoration

Thanks David, I’ll get the supplies this week. By agitate, do you mean shake 
only?


Sent from my iPad


  On May 23, 2021, at 3:09 PM, David Shevlin <[email protected]> wrote:


   
  Graham.........I considered using a commercial rust-remover (“Evaporust”) but 
opted for this approach instead:

  o    Add undiluted vinegar (weak acid to solubilize rust) to the empty tank 
and agitate; agitate more; keep agitating.........then drain after several 
days.  I used store-bought vinegar (5% acidity).  I don’t believe it matters 
whether it’s white vinegar or cider vinegar.  I added 2 gallons of vinegar and 
agitated the tank many times / day for several days.  Between agitations, I 
left the tank in various orientations such that all interior surfaces were 
periodically bathed in vinegar over the days.   Drain. 

  o    Add baking soda solution (weak base to neutralize any residual acid) to 
the empty tank and agitate.  For this step, I agitated the tank for a few 
minutes.  Drain.

  o    Add water to the empty tank and agitate; agitate more; keep 
agitating........then drain.    For this step, I agitated / drained / filled / 
agitated / drained through several cycles.  I spent ~ 15 minutes on this step

  o    Add isopropyl alcohol (IPA; functions as a water-scavenger) to the empty 
tank, agitate and drain.    For this step, I used 70% IPA (16 oz.).  Since this 
was a small volume relative to the tank volume, I was careful in agitating 
(several minutes) in an effort to ensure that IPA came in contact with all 
tank-interior surfaces and to mix with any residual water from the previous 
step.  Drain.  A very minor degree of “flash-rust” developed in some areas 
following this step. 

  o    “Blow-dry” the tank interior.  I used compressed air and a heat-gun (low 
setting) on this step.  The tank interior (as observable with a mirror and 
flashlight) at this point was substantially rust-free.  

  o    Fill the tank with fresh gas.

  I’m happy with the outcome (including a functional fuel gauge) but sad that I 
got myself in the situation to start with.  Perhaps it’s a cautionary-tale that 
will help others (don’t allow your tank to rust !).  In any case, I’m also 
happy to share the experience and to report that I am back on the road !  After 
several years.  Side note:  I had forgotten how un-fun mounting tires (front 
and back) is.  One, two-foot iron broke in the process.

                              David


  Before / After Conditions:

  <image[3].png>


  Bonus pics:

  Rust (and liquid) from the tank



  Current-status image



  From: Graham Rogers 
  Sent: Sunday, May 23, 2021 1:52 PM
  To: [email protected] 
  Subject: Re: [Nighthawk Lovers] Gas Tank restoration

  Yes, tell me!

  On Sun, May 23, 2021 at 10:51 AM David Shevlin <[email protected]> wrote:

    Graham.......I had good success at removing rust from my 1986 NHS 
tank-innards.  Happy to share if you’re interested.

                                David 

    From: Graham Rogers 
    Sent: Sunday, May 23, 2021 8:57 AM
    To: Nighthawk Motorcycle Lovers! 
    Subject: Re: [Nighthawk Lovers] Gas Tank restoration

    First local hardware store I walked into here had Methyl Ethyl Ketone. I 
set up the tank, had a pressure washer ready to go and every precaution not to 
get the stuff on the paint. The stuff really worked well. It softened the liner 
on contact and I got most of it out. It was messy and I did get a few streaks 
on the paint, not too bad. EMK is so strong it started to work on the plastic 
funnel I was using. Now To remove the rust in the tank, forget about lining it 
again. Thanks folks for the suggestions.


    On Wednesday, May 19, 2021 at 5:51:44 PM UTC-4 Graham Rogers wrote:

      Thanks Nick, I’ve been trying to find a US supplier of the stuff

      On Wed, May 19, 2021 at 5:04 AM 'Nick Tampsett' via Nighthawk Motorcycle 
Lovers! <[email protected]> wrote:

        Hi Graham, I had the same problem last year. There were various 
remedy’s suggested to me,  but none of them worked. I then contacted a guy here 
in the UK who specialises in tank repairs. I bought a complete tank repair kit 
from him ( liner remover, rust preventative and new sealer etc ). The liner 
remover didn’t work (🤬🤬) but everything else did. I contacted the guy again and 
he suggested a product called Fertan  Sealeater. I bought some and yes it did 
work. I then used the rest of kit to seal the tank and it’s been good ever 
since. 
        One very important tip. DO NOT get any of the liquid on your paintwork, 
it will eat it. Ask me how I know.
        Hope this helps.

        On 19 May 2021, at 01:24, Graham Rogers <[email protected]> wrote:


          Has Anyone had any experience removing a deteriorated liner out of a 
gas tank. There is rust under the liner. I want to deal with the liner first. I 
have already pressure washed a lot out of it. -- 
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