This is a general answer that addresses many of your points, but not all...

After doing DR and dealing with early LTO's in my career:

1.  Good quality, not necessarily expensive, tapes are worth their weight
in gold.
Tapes failing, loosing user data, is both expensive and horrible for the
customer and your reputation.
Tapes have a limited lifetime (number of cycles, number of years/months,
etc) that is shorter
than many want to imagine.  Warranties only cover media cost at best, not
the data or your time,
but they indicate how much the manufacturer believes in the media they are
providing.  Still
handle the media well (watch storage and transportation methods and
temperatures).

2.  Not having a tape library will work you to death, but it can, and has,
been done successfully.

3.  Software is important, but no matter the cost, understand the software
you have.
Use it regularly and test your backups.  Don't be afraid to change
software, but you
may have significant $$ expense when you do, so expect to have your
decision challenged.

My suggestion is do a small DR backup, then use it to do a bare metal
restore.  ....  It NEVER goes by the book,
This is WHY you must truly understand your backup software.

I was known to do this several times until it worked smoothly.  Many folks
thought I was nuts, but
it allowed me to sleep at night.

4.  I found it VERY helpful to have a bound, paper notebook, and do an
excruciatingly detail log
while doing the backups, AND doing the restores.

It allows for you to do your own postmortem, to define and refine your
processes.

This makes the next time much easier.

I reviewed and re-wrote the notes (to ensure continuity, completeness, and
readability), eventually turning them into a 'procedures' or 'best
practices' book I used for me.
I found it helpful and made sure I or co-workers didn't miss a step.

5.  You might want to use different software for daily backups vs DR
backups.  There are differences on how
you access and used the tapes/data.  It is possible to use the same
backups, but it was more difficult/took longer
for me when I used the same software.

These are just my suggestions after 15 years of doing backups and disaster
recovery (starting my career
with 2400 ft 256bpi 7 track tapes, then 9 track using: 800, 1600 and 6250
bpi tapes eventually, to 8mm tapes, to DLT, to LTO 1, and LTO 2))
.
They all worked and were state of the art at their time of life.  They all
have problems.  There is no silver bullet.

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