Your general plan sounds decent and, as other have mentioned, your concerns 
could probably be overcome with a pre-sysprep snapshot. But, why not go a step 
further and create a copy of the .vmdk file and try the migration with that 
while the original sits safely turned off?

-----Original Message-----
From: Mike Leone [mailto:[email protected]] 
Sent: Monday, November 14, 2011 10:37 AM
To: NT System Admin Issues
Subject: OT - converting a VMware VM back to a physical box

So I've got a request that is confusing me.


Environment: 6 host EX 4.1 U1 cluster. VM in question - Win2003 Enterprise, 32 
bit


My boss tells me that I need to convert this from a VM back onto a 
physical machine - for licensing reasons, this needs to be a physical 
box, apparently.


So here's the big rub ... this VM is one of those mission-critical VMs. 
Ordinarily, what I might have done is do a sysprep of the VM, and - 
before shutting it down - do a full backup using EMC Networker. Then, I 
would do a BMR (Bare Metal Recovery) of Windows on the new physical 
hardware. (when doing a BMR, you install Windows and your backup client 
on the new hardware. Then do a full restore, using the backup client, of 
everything except the backup client program files). That way, after the 
reboot at the end of the BMR, sysprep would run, find the new disk 
controller drivers, etc, and not blue screen with inaccessible boot 
device errors.


However, my boss has vetoed that idea, since we can't take any chances 
with the VM perhaps not working after the sysprep. If that BMR doesn't 
work, then I would need to turn the VM back on. and we have no 
guarantees that it would continue to work the same after the sysprep, etc.


So my hands are tied that way.


Then I thought - well, we could still do a BMR, but without the sysprep 
first. Just do a regular full backup, and then the BMR to the physical 
box. And if it fails to boot, we would (maybe) do a Windows repair 
installation, using the drivers for whatever disk controllers are in the 
physical box. Doing the BMR won't overwrite any drives that would be 
installed for the clean first-time Windows install, and so they'd still 
be there for the repair installation to find. That way, either the 
physical box would work, and I'd leave the VM powered off, or the 
physical box would fail, and I would power the VM back up.


So: any hints on how I can take this VM, and put it on a new physical 
box, make it work .. and still get the VM to boot afterwards, in case 
the conversion to physical did not work? Basically, I need the reverse 
of the P2V converter, where - if the virtualization fails - you can 
still turn the physical box back on. I just need to do exactly that, but 
in the other direction.


Thanks


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