We've had the batteries swell on our Compaq UPS's (OEM'ed by APC). Even
with sufficient cooling, they can do it with age, or if you have a long
outage where house HVAC is out, and the batteries are driving close to
max load, that single event can do it.

 

The battery "trays" in ours weren't much more than blister-packaging
type plastic and some tape hold the whole affair together. Piss-poor
design for replacement, if you ask me.

 

-sc

 

From: [email protected] [mailto:[email protected]] 
Sent: Tuesday, April 05, 2011 10:56 AM
To: NT System Admin Issues
Subject: RE: APC battery tray

 


Is this "tray" some sort of platform into which batteries are placed,
wired, etc and then slid into the UPS?  How high up on the batteries
does this extend? 

Anyway, yes, many of us have had batteries swell.  Our (4) oldest
RM-3000VA's each have two sets of 4 batteries, and the individual
batteries are "unitized" by double-stick foam.  If just one of those
batteries swells just a wee bit, it's extremely difficult to get them
out of the UPS.  I have had some success with some small pry bars.  One
time, though, I had to shut down the unit, pull it out of the rack, then
undo a whole bunch of little screws to take the top off the UPS. 

The following is far from "best practices", but we really have crappy
air control in our server room (and a couple of us are begging for
funding do deal with this!).  Our racks lack sides, back, and doors.
After the battery swell episode (which required the top being removed to
get to the batteries), we leave a 1 U space above and below each UPS.
Since doing this, we've had no more battery swelling events. 
-- 
richard 




Matthew B Ames <[email protected]> 

04/05/2011 09:48 AM 

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Subject

RE: APC battery tray

 

                




Is possible the batters have started to expand and are now jammed into
the tray?

Check the voltage across the batteries, if it 0vdc (or pretty close)
then you need not really worry about them shorting out, imho.

-----Original Message-----
From: John Aldrich [mailto:[email protected]] 
Sent: 05 April 2011 15:34
To: NT System Admin Issues
Subject: APC battery tray

Any tips for getting the batteries out of the "tray" in an APC UPS? Our
rackmount APC takes 4 batteries and they appear to be *glued* into the
tray.
The guy at Batteries Plus was shocked that he couldn't get 'em out with
a screwdriver by prying on them.

A friend on another list suggested soaking the bottom of the tray in Goo
Gone, but I'm afraid that might short out the batteries or something
even worse... Is that likely to be safe and does anyone have any clue
what APC used to secure the batteries into the tray?





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