Jim,

On 11/12/2024 11:54 PM, Jim Klimov wrote:
Sounds like great advice, thanks!

  Would you care to post it to the NUT wiki or in-source FAQ document (or can I)?

Please feel free - I'm still massively swamped with my "day job" opensource project, and I wrote the following when I needed a five minute break where I thought I might also do something positive for others.

I'm happy to poke at it later, too.  I do like wikis...

  Probably the meaningfulness of specific company names is too geographically and temporally limited, however the technical part is universally applicable.

I understand, and I also like the idea of people being able to "rate" various suppliers, as shipping either way is generally Expensive, and takes time. And I know having a list like this will cause drama.

Would it be miserable to have a table where folks could rate their experience with a vendor, and also have a column for the "service area"?

H
Jim


On Wed, Nov 13, 2024 at 6:08 AM Harlan Stenn via Nut-upsuser <nut- upsu...@alioth-lists.debian.net <mailto:nut-upsuser@alioth- lists.debian.net>> wrote:

    On 11/12/2024 10:58 AM, Dan Langille via Nut-upsuser wrote:
     > Hello,
     >
     > nut recently told me that the batteries need replacing in my
    Eaton 5PX2200RT (ups) and 5PXEBM48RT (external battery pack).
    According to my notes, it has been just over 4 years since I
    installed them. Looking at on-line sales, these seem to use
    batteries in a pre-packaged plastic shell. I don't recall if that's
    what's in my units or not.
     >
     > Do you have any experience with replacing / filling such shells
    with 3rd party batteries?

    I have never had to replace batteries in an Eaton anything.

    I hope the following is both correct and useful.

    I have replaced a fair number (probably around a hundred) batteries in
    other UPSes and devices (like a Fuji X-Ray machine that takes 16
    12VDC@22AH batteries).  That's over 200VDC at a Significant current
    (the
    batteries claim 12V, but they are charged to over 13V).

    I like batteries from RaionGroup.com or batterywholesale.com
    <http://batterywholesale.com>.

    There are some other companies out there that I will never buy from
    again.

    I try to get high-rate batteries, and they are harder to find.  As I
    recall, one should avoid "deep discharge" batteries for UPSes.  A deep
    discharge battery is great for constant load stuff (like wheelchairs,
    golf carts, etc) but UPSes need "shorter" bursts of lots of power.

    I read the spec sheets and order the heaviest batteries I can find.
    More lead means heavier batteries, and longer life.

    I check each battery's initial voltage.  I have a note that says I
    expect at least 12.9V, but I haven't had a chance to verify this lately.

    I check the spec'd net weight of the batteries with the actual
    weight of
    each arriving battery.

    Every battery I have received from the above 2 vendors has had a gross
    weight clearly above the spec'd net weight of the battery.  Yay.

    Every battery I have received from at least one other vendor has had a
    gross weight of at least 10% UNDER the spec'd net weight.  I have
    immediately called for an RMA of these, with varying degrees of success
    in their return.

    Oh, at least one vendor has offered both "regular" and "high rate"
    batteries, I ordered the more expensive "high rate" batteries, and what
    was delivered was "regular" batteries.  When I asked about this, they
    said something like "we don't get the high rate batteries anymore" and
    they had no answer for why they still showed and charged me for the
    high-rate batteries when they knew they didn't actually have them.  The
    RMA process here was ... bad.

    Anyway, when I have a set of replacement new batteries, I then:

    - put each battery on a charger for several hours
    - rotating thru the entire set at least twice
    - then I take my bench supply with a (self-made) octopus cable
        with individually-fused "hot" wires, and starting at .1V over the
        average voltage, start adding batteries in parallel, waiting for the
        current draw to reduce to a trickle.  Once all of the batteries are
        connected in parallel and drawing a trickle, I start bumping the
        voltage by .1V until I get to either 13.5VDC (or the published
        trickle charge voltage) and I let this sit there for a day.

    When all the batteries are "balanced" in the parallel string, I then
    install them into the battery tray(s) or directly into the unit.

    Sometimes I will take the "old" batteries and run them thru the above
    process to see if they will "recondition".  Sometimes we will use these
    for lighting or other non-UPS tasks.

    H

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