On Wednesday 17 May 2006 18:04, Nick LaForge wrote:
> Hello,
>
> How far can a electronics hobbiest go before he hits manufacturing
> limitations?  I recently read a few articles describing methods to
> etch a blank PCB by pouring acid over a laserjet printed toner layout
> that resists acid, creating a finished PCB.  One could then add
> capacitors, resistors, and ICs... but how far can one go?  I

I've also read about this technique in the past; I don't see why it 
couldn't work. And at any rate, making your own PCBs is done by lots of 
electronics hobbyists. But this technique only lets you make 
single-layer or dual-sided PCBs. Multilayer PCBs, which you need for 
routing large amounts of traces, are much harder to make. I'm not sure 
whether that is within the reach of the hobbyist.

Then you have to solder on the parts, which for surface mount discrete 
parts is doable. The problem is ICs with BGA connections. There are 
rumours of people who are able to solder those by hand by heating with 
a small gas torch, but for an average hobbyist it would probably become 
an expensive hobby indeed :-). I don't think an ordinary kitchen oven 
is accurate enough for this either, but I may be wrong.

Anyway, I'm not an electronics hobbyist so I'll defer to any real 
experts, but I don't think something like OGD1 would be within range of 
the manufacturing capabilities of your average hobbyist.

Lourens

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