I've successfully played with making contours as a vector layer in QGIS, saving as an ESRI shapefile with WGS84 coordinate reference system (CRS), converting that to .osm using JOSM with the opendata plugin, then converting to .obf using OsmAndMapCreator. It's crucial that the contours be tagged with key=contour, value=elevation for them to display as contours in OsmAnd - as long as they are, then the .obf can be named anything and just placed in OsmAnd's main directory. In my tool chain, I added the tag in QGIS, but you can do it in JOSM if you have enough memory to "select all" and add a new tag. I haven't looked at the files you posted - sorry if you've already got this covered.
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