Thomas Markus <[EMAIL PROTECTED]> writes:
> logfile content see http://www.rafb.net/paste/results/cvD7uk33.html

It looks to me like you must have individual rows whose COPY
representation requires more than half a gigabyte (maybe much more,
but at least that) and the system cannot allocate enough buffer space.

It could be that this is a symptom of corrupted data, if you're certain
that there shouldn't be any such rows in the table.

> kernel is 2.6.15-1-em64t-p4-smp, pg version is 8.1.0 32bit

You really need a 64-bit PG build if you want to push
multi-hundred-megabyte field values around --- otherwise there's just
not enough headroom in the process address space.  (Something newer than
8.1.0 would be a good idea too.)

                        regards, tom lane

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TIP 9: In versions below 8.0, the planner will ignore your desire to
       choose an index scan if your joining column's datatypes do not
       match

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