I have been using steel scissors, they are a pair of fingernail scissors and I 
can't believe they
 actually work but so far they work the best.  The wire just snaps clean and 
doesn't seem to
 be crushed.  I bought a pair of new carbide cutters but they must be junk, 
because all they
 do is mash the wire and won't even cut it.  I am going to hunt up some *real* 
cutters that
 do the job right though.  As for the SmallParts wire, what I got seems very 
consistent.  On my micrometer the 6 mil comes out to exactly 6 mil, and the 
brand name Tonofones as well as
the SP 7 mil are exactly 7 mil.  I do not know what company produced Tonofone 
needles (?)

As for prepping the tips, what I settled on was to take a big chunk of a broken 
record, and
 holding the needle firmly in two fingers and the chunk in the other hand I 
simply stroke the
 tip back and forth in the grooves,
 rotating the needle a little and randomly as I go.  I'm pressing the needle in 
a lot harder than
 it would be while playing but not nearly hard enough to bend/damage it.  Yes 
it's murder on
 the record grooves but it is just a hunk of a broken record anyway.  As you 
progress you can
 feel the friction gradually disappear and the tip eventually glides in the 
grooves.  It's cool to
 look at the tip afterwards - while rotating it I can see that the tip is 
mirror shiny all the way
 around.  Only takes maybe 20-30 seconds to do one.  I still break in a needle 
with the usual
 playing on an old record, but now only for about 10 seconds since it is 
already polished.
  Thanks much for the additional info, Greg.

Mark
                                          
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