Fabulous and crystal-clear instructions.  Thanks Al.

Andrew Baron
Santa Fe

On Jan 31, 2013, at 2:32 AM, [email protected] wrote:

> 
> 
> Since sintered bronze is many tiny spheres welded together so that millions 
> of capillary passages occur between them, when you machine it you must take 
> care not to cause the bronze surface to be smeared rather than sheared away 
> by the cutting tool.  This means you need a high cutting speed with a slow 
> feed to a razor sharp carbide cutting tool that is more broad than the feed 
> rate.  Dress the carbide point to have a broad radius of 0.050" or greater 
> and be sure the feed is down around 0.010" or less so that each pass cut 
> overlaps.  A dull carbide bit will just push the capillaries shut.  It is 
> also a good idea to make many shallow cuts rather than deep ones.  This is if 
> you are using a boring bar.  I prefer to use a razor sharp reamer that is 
> 0.0005" over size.  This allows the bearing to be low in friction and able to 
> maintain an oil film over the shaft during rotation.
> 
> Al
> 
> 
> 
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