Hi Steve ~
The fabric-inulated "litz" wire that 1920s radio loudspeakers used would likely 
be the best choice, if the electrical load from the solenoid isn't too much for 
it. Given that if it's working right the load is strictly momentary, I think it 
would probably be fine. Headphone or radio speaker litz wire did in fact have 
to handle a much higher voltage than the 1.5 of the Duncan stop (or 3 volts if 
two batteries were used), but the current draw was considerably less from the 
electromagnetic phone driver units than it would be from the Edison's solenoid.

Litz wire, which has a metallic conductor that's in the form of extraordinary 
thin tinsel interwoven with cotton inside the fabric insulation (not as stout 
as similar gauge conventional stranded wire), does however have certain 
challenges at the terminations. You can't solder directly to it in the usual 
way.

If you go with this option (reproduction should be available from places like 
Antique Electronic Supply in Tempe, AZ), you can call me for a quick lesson on 
how to terminate the ends so you can solder to them. It would be helpful to 
this lesson if someone can provide a clear, close-up photo of the end of an 
original wire on a Duncan stop, liberated from the tail end of a DD reproducer 
-- I seem to recall a small set screw there to retain the end (?), which would 
have to be loosened, and the wire drawn out. This will tell me if they used a 
small cap like a miniature version of a pin plug from that era's radio 
headphones, or formed the conductor in some other way.

An alternative, but it wouldn't have the litz wire's limp characteristic, would 
be the #20 cloth-covered wire (conventional stranded conductors) from Antique 
Electronic Supply. Their part number S-W708L-25 (yellow) or S-W710L-25 (brown) 
would probably be the closest cosmetically. These cost 6.95 plus shipping for a 
25' spool.

Regards,
Andy Baron 
Santa Fe

On Aug 1, 2014, at 7:48 PM, Antique Phonograph List wrote:

> Someone has a Duncan stop with the wiring missing.  What gauge should be used 
> and is there a place that has the fabric covered wire and the pin that plugs 
> into the hinge block cap?
> 
> Radio horn wiring looks very similar to me.  
> 
> Thanks,
> 
> Steve
>                                         
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> Phono-L mailing list
> http://phono-l.org
> 

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