I would format the /dev/sda over and recreate you raids again.

after that, if it happens again, replace either the controller or /dev/sda
and repeat creating the raids.

My guess is the drive is going (just a guess)

So maybe do some extended testing on the drive to find out how bad it is.
 

> -----Original Message-----
> From: [email protected] 
> [mailto:[email protected]] On 
> Behalf Of Matt Graham
> Sent: Thursday, July 16, 2009 12:08 PM
> To: Main PLUG discussion list
> Subject: Re: need help troubleshooting software raid failures
> 
> From: Alex Dean <[email protected]>
> > 09:24:29  ata3.00: status:  { Busy }
> > 09:24:29  ata3.00: error:  { ICRC UNC IDNF }
> > 09:24:29  ata3: hard resetting link
> > 09:24:35  ata3: SATA link up 1.5 Gbps
> > 09:24:35  ata3.00: configured for UDMA/100 Jul 14 09:24:35 
> > end_request: I/O error, dev sda, sector 58604927
> 
> This would make me think that there might be something wrong 
> with /dev/sda somewhere.
> 
> > Jul 16 09:38:22 end_request: I/O error, dev sda, sector 58604927
> 
> How 'bout that?  Same sector number as before.  Time to 
> replace /dev/sda , or at the very least run an extensive 
> badblocks on the disk.  The same bad sector reported 48 hours 
> apart is probably not a coincidence, regardless of how the 
> SATA controller is working.
> I wish I could be more help, but the onboard nVidia SATA 
> controller I have at home has Just Worked.  And the one time 
> I ran into softRAID problems at a friend's house, it was a 
> disk that was dying and had similar symptoms, though the bad 
> sector numbers didn't match exactly the way they do in this report.
> 
> --
> Matt G / Dances With Crows
> The Crow202 Blog:  http://crow202.org/wordpress/ There is no 
> Darkness in Eternity/But only Light too dim for us to see
> 
> 
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