The hard drive in an external case I used for system backups appeared to
fail with I/O errors. I replaced it with a new WD hard drive (sent as a
warranty replacement months ago), and WD replaced the failed drive.

   Only a few weeks later, I'm seeing the same errors on the new drive. One
day last week the console was filled with journal recovery errors. The next
few days everything worked just fine. This morning's report of the dirvish
backup cron job showed that 3 of the 6 partitions were backed up, then the
process failed:

>From [email protected] Mon Sep 10 00:37:34 2012
Date: Mon, 10 Sep 2012 00:37:34 -0700 (PDT)
From: [email protected]
To: [email protected]
Subject: cron for user root /root/dirvish-backup.sh

salmo-usr:default:20120909-2200: cannot open log file 
/media/hd0/salmo-usr/20120909-2200/log
cannot open config file: default.conf
cannot open config file: default.conf

   Just now I tried mounting the drive to see if I could figure out what's
going on. Could not mount it:

[root@salmo ~]# mount /media/hd0 
mount: wrong fs type, bad option, bad superblock on /dev/sdb,
        missing codepage or helper program, or other error
        In some cases useful info is found in syslog - try
        dmesg | tail  or so

Taking the advice:

[root@salmo ~]# dmesg | tail
EXT3-fs (sdb): error loading journal
sd 318:0:0:0: [sdb] Unhandled sense code
sd 318:0:0:0: [sdb] Result: hostbyte=0x00 driverbyte=0x08
sd 318:0:0:0: [sdb] Sense Key : 0x3 [current] 
sd 318:0:0:0: [sdb] ASC=0x11 ASCQ=0x0
sd 318:0:0:0: [sdb] CDB: cdb[0]=0x28: 28 00 1d 1b 72 b8 00 00 f0 00
end_request: I/O error, dev sdb, sector 488338104
JBD: Failed to read block at offset 27704
JBD: recovery failed
EXT3-fs (sdb): error loading journal

   I've had very good experiences with WD drives over the years. To have
issues with two of them in the same role after a couple of years of flawless
operation is highly unusual.

   Your advice, suggestions, and recommendations are needed. I want to get my
nighly backups running reliably again. If it's the iMicro enclosure (with a
USB2 connection and separate power supply), suggest an alternative. If it's
a software issue, advise me on how to resolve it or further diagnose what's
going on.

TIA,

Rich

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