I've heard good things about siliconmechanics.com
But as I have yet to purchase from them myself I cannot vouch. They do
have a snazzy configurator though.

I have used mostly servers from Dell and Penguin Computing. Both have
tool-less rails which makes life immensely easier.

I avoid HP because you cannot buy direct and all the VARs I've tried
are useless salesman that just waste your time. I've spent hours on
the phone with them telling them exactly what I want only to get their
quote via email 30 min later for machines that were nothing like what
we had *just* discussed in detail. I truly hate those guys.

Both Dell and Penguin let you configure online, and you can usually
get pretty close to what you're looking for.

I generally order them with the fewest/smallest drives possible and
source my drives elsewhere to fill them out since they sometimes
charge 100-200% premium on disks.

As for the desktop vs server component issue, parts are parts--you
just have to realize the intended use of them when they were designed.
The only parts that really make a distinction IMO are drives. Most
SATA drives were originally designed for desktop usage cases (lots of
power cycles, and not 24/7), as well as with lower tolerances
regarding withstanding vibration and heat. SAS drives are designed for
24/7 use, and to withstand vibration from other drives nearby. I have
seen this fact in action with drive arrays--where 7k SATA drives mixed
with 15k SAS produce poorer performance due to the vibrations in the
chassis. So just be sure to test your setup both for function and
performance. However, I have had no problems running SATA drives in
servers when not mixed with SAS. There are also cheap network cards--I
usually go with a server-class network chip such as Intel or Broadcom
if expanding a server's port count, but I'm not convinced it makes
that big of a difference unless you're looking for jumbo frame
support--and then you need to watch out even more.

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