Thank you for sharing this, Francois. It was a very interesting read! I
studied space hardware technology as a secondary subject at the university
so this story brought a smile to my face. I recall thinking at the time
that space hw engineering must be a glamorous field. Having read your
story... well, it seems I already had all the necessary glamorous tools at
home :)

Have a great weekend!

/Petri


On Fri, Nov 23, 2012 at 8:13 AM, Francois Lanciault <
[email protected]> wrote:

> Hi group, here is a short story for you this morning:
>
> My trusty QL is controlling a test setup built to qualify a new component
> for space use as we speak.
>
> To make the story short, I work for a company that build satellite and
> other space hardware. Two weeks ago, one of our design failed during an
> official life test in the lab. We made some changes to the design and we
> are about to restart the test soon.
>
> But I found out that changing the material of the failed part for a
> different type might be an even better solution. After talking to my boss,
> he said that we have no time to qualify that new material before the
> official test. His other objection was that a new test setup was needed to
> mechanically bend the part made of the new material for many thousand
> cycles before he would even consider it. There was no time, and no money.
> You need to understand that a setup like that usually cost a few $10000 and
> take about a month to built, program the test computer etc.
>
> The day after I told my boss: I WILL test this solution. Give me 24 hours
> to built the test setup, and it will cost you nothing. I agreed with a
> smile. 24 hours later, the test was running.
>
> I use scrap flight parts, a couple of brackets and a lot of Meccano parts.
> For the actuator, I use a small $20 servo-motor that I had for a robotic
> project of mine. I also had the controller for the servo. This controller
> can be attached to a simple serial port. That is where the QL comes into
> play. I needed a computer to control the amount of bending, the timing, the
> large quantity of cycles and able to log everything. I also needed a
> computer that was easy to program, as I started to work on the program at
> 23h00. Because the QL is the computer I know best, the program was finished
> 2 hours later.
>
> The next day, when I installed everything in the thermal chamber, I must
> admit that it looks a bit foolish. But it did work. I closed the door and
> set the temperature to -50degC. Everybody knew it would not last through
> the night. But this morning I opened the chamber and it was still running
> great, 25000 cycles later. When I left work it was at 40000 cycles.
>
> Anyway, It is fun to see my QL in a lab running this test, and I thought
> you might like it. The other thing that I like is that I can work on my 3D
> game at lunch time :-)
>
> Have a nice day!
> François
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> http://www.q-v-d.demon.co.uk/smsqe.htm
>
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