Nice one!

 

If and when you do switch to MS I've probably still got my RS1800 maps
available, although saying that I can't remember if we only put the MS on
the 2000 engine. I'm using the original MS board.  (Jim correct me if I'm
wrong)  Either way the map should be pretty close.  The only thing to watch
out for is most of the base maps available for zetecs use a 2 squirt per
cycle injection method (or was it 4?).  This is best for emissions, but does
not allow quite enough resolution on idle if you use larger injectors.
Switching it to a 1 squirt per cycle (or was it 2?),  fixes that but you
have to mess about with the maps a little bit.  If you are planning any
upgrades later, I'd switch it as early as possible.

 

Watch your intake air temps when the weather is warm, I found I was pulling
in 50 or 60 degrees air with the air filter where you have it, and on a very
hot day it would not be happy when on the motorway (hot tarmac and hot air
sitting just above it) plus all the hot air from the radiator.  I added a
couple of bonnet vents and later switched to an enclosed K&N appolo with a
cold feed just above the side light.  I also switched to a Turbo engine at
the same time which adds lots of heat, but I'm sure the overall temps are
significantly reduced.

 

One annoying thing I found with the RS1800 ECU was that it tries to keep the
revs a bit higher when there is any speed detected- I was doing my advanced
driver training at the time, and you are meant to break and reduce the speed
in gear, and only change gear when the braking was done.  If you were in 5th
and trying to break down to say 20-30mph, the engine would fight and try to
keep the revs around 1500 rpm minimum I recall.  Disconnecting the speed
sensor fixed that and did not seem to have any detrimental effects
elsewhere.

 

The original rev counter I found over read by about 500rpm, which explained
why I found it hard to get it to idle well as I was tuning it to tick over
at 650rpm!  I should have realised reading the MS gauges.  I can't remember
if we did it with the Ford ECU but with the MS we bent out the throttle stop
by a tiny amount before I figured out the code to control the idle speed
control vale, that may also help you with the Ford ECU.

 

I know it's perhaps too late now, but one interesting thing, was when I
swapped from RS1800 to 2000 zetec, overall fuel consumption improved.  Like
wise when switching to MS.

 

Hope you get lots of nice days to enjoy it.

Matthew

 

 

 

 

From: [email protected] [mailto:[email protected]]
On Behalf Of Rolf
Sent: 14 May 2012 19:54
To: [email protected]
Subject: [Quantum Owners] Zetec-ed

 

Another zetec conversion has been done!

I am happy to say my 2+2 is now equipped with a RS1800 engine. The plan was
to fit my Megasquirt ecu, but due to lack of time for new MOT, I decided to
fit an XR2i ecu for now.

It is a very basic ecu, but does the trick. It makes it posible to attach
the Mega at any time straight onto the existing loom.

As you can see in the pics, I didn't have to modify the subframe too much,
just the upper bar for camcover clearance. 

By replacing the multi-V pulley to old fashion V pulley, with a crackshaft
pulley from a PSA engine, and cvh cranckshaftwheel, there is enough space to
clear the frame.

Also the alternator on bespoke brackets with mini spanner is a new zetec
version, but fitted with a cvh wheel. 

All in all is it a combination of (XR2i) cvh and zetec parts, so when you're
going this route : store everything, until the project is finished!

Still some minor issues to clear, but went to work with no problems, altough
idleing when cold is not perfect yet. 

 

Rolf

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