Hi,

 

Such a “Nut” as you call it is not difficult to make even if you only have a 
rudimentary workshop and possibly welding gear.  I was faced with this 
situation the first time our son visited with his prospective wife in her 
latest car that had a slow puncture, was fitted with locknuts, had no spare and 
no release key.

 

You will need preferably for convenience some hex bar from your bits box of 
suitable size to fit into a socket or a suitable bit of metal to which can be 
fitted a handle and hardened steel dowel of a size to closely fit in the holes 
– I keep broken off drills for this type of application.  If you are good at 
measuring then carefully work out the angular relationship and dimensions of 
the head of the screw and mark out on the hex bar.  It is often easier to take 
a rubbing on some card of the screw so that you can transfer the position of 
the holes by simply striking with a centre punch through the centre of each 
hole onto the hex bar/suitable piece of metal. Fit this upright in a bench vice 
and drill each hole using a pedestal drill.  A rule of thumb would be four 
diameters deep to avoid pull-out under load.  It is usually better to start 
with the next size down (~0.5 mm smaller) for each hole then open up to the 
required size with the correct drill.  If you have a metric hole size 
requirement then it is often possible to find an Imperial size just smaller 
than required such that you can create a “drive fit” for the dowel.  Cut three 
pieces of dowel (use a grinder or angle grinder if it is really hard) just 
slightly longer than the combined hole depth in the screw and the depth in your 
hex bar and press each one into its hole using a vice or Loctite in place if 
you have a clearance hole.  Finish by grinding as little as possible off the 
dowels to get them all to the same height and finely chamfer their edges and 
there you have it!

 

In other cases where it would not be so easy to use the method described above, 
it is then necessary to weld the dowels into a piece of tube with the dowels 
inserted into the screw – as was the case described in the first paragraph.  
Once positioned the hex bar was welded into the tube.  The total time of 
manufacture was ~30 mins, most of which was finding the material.  This tool 
proved reliable enough to be used for the next few years until the car was 
finally sold.

 

Hope this helps.

 

Hamish

 

 

From: [email protected] [mailto:[email protected]] On 
Behalf Of SMIDG3T
Sent: 16 September 2014 13:08
To: [email protected]
Subject: [Quantum Owners] Help - I Need one of These to Fit on a Quantum 
Wheel...

 

Hi.

 

I have lost a nut that fits the following. Please see the pictures.

 

Does anybody know where I can get my hands on one?

 

Thanks.

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