I too built a battery.  Major hassle finding the right connector and
$5.99 is a very fair price.  However, could I persuade you to share your
instructions?  I followed the instructions at 

http://cms.diodenring.de/de/electronic/microcontroller/92-squeezebox

and there are a few ambiguities.

1.  Packaging the batteries.  The batteries won't fit in the SBR when
using regular battery holders.  I purchased two version, and they are
both too big.  What do you do for packaging?  Solder directly to the
ends of the battery?  That would probably fit, but I'm unsure about
damage to the battery.  Perhaps use batteries manufactured with solder
tabs?  That too would likely work, but all the sources I could find
charge about $4.00 per battery.

2.  Battery taps.  The referenced web site puts taps between cells 3/4
and 7/8.  It appears to be a guess on the part of the author.  Add to
that another guess on my part - which tap goes to which connector pin
and you've got some serious experimentation going on.  My experience was
good for a while.  I connected the 3/4 tap to to pin 3 and the 7/8 tap
to pin 5 (using the numbering scheme on the reference web site)  Battery
one is considered the first one in the series stack, where the positive
connection goes directly to pin 1.  The battery charged up normally
(topping out at about 29 degrees C) and then I used it straight on
battery power.  After several hours (about 6) the battery was showning
about one third remaining.  Music continued to play, but none of the
buttons would work.  Not even the power or volume button.  Pulling the
battery connection reset the box, and it promptly did it again.  It's
now on wall power with the batteries charging again.  Clearly something
is amiss and I am hoping it is related to the battery tap connections.

Again, could you share your instructions?


-- 
wrf
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