The photo shows that the crank seated fairly deeply. It was well within the 
range of what's acceptable. Much deeper, and you run the risk of bottoming 
out the crank bolt. The taper has a very shallow angle, so even small 
variations in the taper cause big differences in how deep the crank seats. 
Since there are tolerances in the dimensions of both BB and crank, you need 
some margin for these tolerances. If you designed the system that the BB 
spindle comes within 1 mm of the end of the crank, you'd get 10% where the 
spindle is a tad small or the crank taper a tad large, and the spindle 
would extend beyond the  edge of the crank. The crank bolt would bottom 
out, and you couldn't tighten the crank properly.

It's hard to speculate about the reason for the failure. It's not a place 
where the crank gets stressed in use, only when mounting. It could be that 
the crank was tightened repeatedly by a previous owner, and thus pulled 
further and further onto the spindle, until it "burst". (Repeated 
tightening is not recommended - install the crank and tighten it once 50 
miles later. Then leave it alone. After 2 years or so, take it off, inspect 
it and reinstall it. But don't just tighten it every few months or so.) 
Another possible explanation is a flaw in the forging.

Jan Heine
Compass Bicycles Ltd.
www.compasscycle.com

On Thursday, January 7, 2016 at 11:57:38 AM UTC+9, Ron Mc wrote:
>
> I think Peter's dead on, it may have not seated deeply enough, and I maybe 
> contact stresses were too high. 
>
>
> <http://img.photobucket.com/albums/v728/bulldog1935/Raleigh/700c/aP1207650.jpg>
>
> or it may have just been seated too many times on too many tapers.  I 
> didn't know the age of it, it was a used ebay purchase.
>

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