I agree with Garth. Looks like the ball end of the brake cable is moving in 
the lever quite a bit. Is it the correct shape ball end for that lever? 

On Wednesday, November 5, 2025 at 8:59:35 AM UTC-5 Garth wrote:

> The sound appears to be coming from where the cable end is seated on the 
> lever.  That's where the movement is when you pull all the way. There's an 
> abrupt movement. I assume you used the mtb end of the brake cable and these 
> take those ? Many have both types. Take a look underneath the lever where 
> the cable end is seated and pull on the lever, for some reason it's moving. 
> On Wednesday, November 5, 2025 at 8:15:30 AM UTC-5 Bryan H wrote:
>
>> I am getting a crunching sound at the lever side of a V brake install. I 
>> am using simworks nissen housing/cables, when cutting the housing I 
>> inserted a old a brake cable and cut it with park tool cutters. Overall the 
>> cut seemed sufficient where the cables move in and out smoothly. Not sure 
>> why i keep getting this sound, i have tried a few attempts at the front 
>> brake and keep getting a similar sound. I am fairly new to working on 
>> rivendell bikes, would love any advice, thank you much!
>>
>> Bryan 
>>
>> https://imgur.com/a/brake-c5qq22b
>>
>

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