Gernot,

As others have already said, best use an M5 tap. Every workshop should have 
one. Always use a proper 'T' handle and chuck (I think General Tools make a 
nice small one) and proceed carefully. Don't use excessive force and 
remember that you are clearing existing threads - not trying to cut new 
ones! A few drops of oil on the tap and in the screw hole are a 'must-do' 
and always proceed on the basis of one turn in, half-a-turn back (or half 
in, 1/4 back if it's really tight). This helps to clear the threads and 
avoid biding and breakages!  

Savvas (who has broken too many bike bits...)

On Sunday, December 30, 2012 7:54:49 PM UTC+10:30, Earl Grey wrote:
>
> Seems like the paint was perhaps applied a bit too generously. Never 
> had this problem on any other frame. On a couple of brazeons, I have 
> so far been unable to get a bolt in, even when using a bit of oil and 
> much patience in lining up the bolt. Any suggestions? I don't have a 
> wire brush small enough to fit in the holes. Maybe nail polish on a Q- 
> tip? Does that have any chance of working? Other ideas? 
>
> Thanks! 
>
> Gernot 
>

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