Lots of salient points in this thread - particularly about finite cycles to 
failure of aluminum.  

I'll only add a couple thoughts that I keep in my head:  
- Aluminum bends well - once. Maybe twice.  
- Consider where your teeth sit in relation to your handlebar and stem. 
- There is no price for piece of mind.  

A few years ago, when I decided to stop my quickbeam by placing my index 
finger between the handlebar and a suddenly-opened car door, my Nitto bar 
actually didn't bend all that much.  

http://www.flickr.com/photos/cyclofiend/3675517009/in/photostream/

I actually had to force myself to cut it so I would not reuse it down the 
road.   But, I do expect my rigs to ramble over a variety of terrain, and 
there is cyclical load involved.  I use a bright light and magnifying lens 
every few months when I clean things.   But, I've had worse luck with 
cranksets than I ever have had with bars.  Which is where I think I'd like 
to see some steel.

http://ramblings.cyclofiend.com/?p=399

http://www.flickr.com/photos/cyclofiend/2089364757/

http://www.flickr.com/photos/cyclofiend/3950425015/

- Jim / cyclofiend.com


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