I came across a different way to make tracks from bicycle chain. The
chain is used to hold the cross-links, but matching bicycle sprockets
are not used to drive the tracks. A friction wheel contacting the
cross-links can be used to drive the track, or a sprocket with teeth
engaging the gaps between links. The guy used aluminum U-channel
sections as cross links, bolted to the chain. The U-channels do not
look like anything in a military tank, but seem to work for his robot.
I guess something other than U-channel could be used, such as regular
bar stock.

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