Thanks Steve,

I'll buy new wires at about 4-5mm in diameter. I just bought a new AC
50 amp breaker, I can't find a DC one, but I will also find some car
audio fuse. My controller is rated at 50A per channel MAX.


Regards,
Enzo

On Jan 24, 7:23 pm, Steve Tyng <[email protected]> wrote:
> Enzo,
>
> You have a fire waiting to happen with that thin wiring.  Look at the
> wire coming out of your motors.  Your supply wiring on your batteries
> and going to your controller should be AT LEAST twice the diameter.
> Those alligator clips are also not rated for the amps your drawing.
> Is that circuit breaker rated for AC or DC use?  If an AC breaker, it
> will trip on lower currents under DC than on AC.  You should only use
> a DC rated breaker, or better yet, a fuse.  We've found that breakers
> will trip just from the bouncing that the vehicle will experience when
> in use.
>
> Please Google wire gauge size and amperage ratings and do a little
> reading on the subject.  As an example, I'm using six gauge wire in my
> tank but my system but my motors have an 150A stall current.  My
> controller is rated for 80A per channel.  I have a 60A breaker on my
> supply going to the controller.  The motors and controller your using
> are lower rated (maybe 25A?) and you can get away with lower gauge
> wire, 12 or 10 gauge.  Look for an old heavy duty extension extension
> cable and strip the wire out of that.
>
> DON"T GO TO A LARGER CIRCUIT BREAKER USING YOUR CURRENT WIRING!
>
> Steve Tyng
>
> On Jan 23, 11:08 pm, Enzo Salas <[email protected]> wrote:
>
>
>
> > Hi Frank,
>
> > Below are the pictures of my electrical setup. The outer wire diameter
> > of the Yellow wire is 3mm and the inner(stranded wires)diameter is 1mm
> > for the Black and Red wires: Outer D: 3mm with inner(stranded
> > wires)diameter of 2mm.
>
> >http://s1132.photobucket.com/albums/m576/nzosalas/?action=view¤......
>
> > I plan to buy a higher capacity circuit breaker as suggested; about
> > 50amps or more maybe. Maybe I need to lengthen my wires to reduce the
> > heat? or Parallel them?
>
> > Thanks,
> > Enzo
>
> > On Jan 24, 3:12 am, Frank Pittelli <[email protected]> wrote:
>
> > > Both the circuit breaker tripping and the wires getting hot are a sure
> > > sign that your electrical system is overloaded.  What size wires are you
> > > running:
>
> > > a) From the battery to the fuse/breaker
> > > b) From the fuse/breaker to the switch
> > > c) From the switch to the speed controller
> > > d) From the speed controller to each motor
>
> > > and
>
> > > e) what types of connections are used between those points?
>
> > > With answers to those questions, we can spot the problem area and
> > > recommend a proper solution.
>
> > >         Frank P.
>
> > > On 1/22/2011 9:32 PM, Enzo Salas wrote:
>
> > > > Hi,
>
> > > > I use 2 pcs. 12volt 18ah SLA batteries in series for my 2pcs 24vdc
> > > > scooter motors and I bought this AC circuit breaker with a rating of
> > > > 30 amps ,but  the problem is it automatically turns off after running
> > > > tank for about 5 mins.
>
> > > > What type or rating of circuit breakers to use?   Is it normal for my
> > > > wires to be hot?
>
> > > > Any form help will be greatly appreciated
> > > > Enzo

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