This is similar to what I've been doing for a long time, I use high temp
lithium based wheel baring grease, cover all surfaces and assemble. After
18+ years my own set of IBE 2v cells looks like the day I greased them, no
corrosion. We keep a tub of this grease on the truck, and rubber gloves to
apply it with.

Sincerely,

Chris Worcester
Solar Wind Works
NABCEP Certified PV Installer
Phone: 530-582-4503
Fax: 530-582-4603
www.solarwindworks.com
[email protected]
"Proven Energy Solutions"

-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of North Texas
Renewable Energy Inc
Sent: Wednesday, December 02, 2009 7:03 AM
To: RE-wrenches
Subject: [RE-wrenches] Strings and series of batteries

Petroleum jelly does work as you say to keep oxygen away from the metal 
surfaces but its melting temperature is relatively low making it not a 
long-term solution.
A device I saw used on an industrial battery bank years ago used a solid 
brass alloy device. A small oblong plate fits over the battery post, lies 
flush on the battery case, then the battery cable is attached. A machined 
brass dome-shaped cover fits snugly over the plate and is attached with 
small set screws. A grease fitting on the top is where you squirt in special

non-corrosive 'grease' until it leaks out around the battery cable opening.
If the cable/terminal connection is good & tight the connection should not 
corrode or loosen for a decade or more. The device is no doubt pricey but 
should last for the life of the bank on a quality installation.
I have not ever seen this device advertised, or even thought about it until 
I read Dicks posting. It sounds like it's worth the investment for an 
enclosed flooded battery enclosure where fumes will accumulate.
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
[email protected]
www.ntrei.com
********************************

----- Original Message ----- 
From: "Richard L Ratico" <[email protected]>
To: <[email protected]>
Sent: Tuesday, December 01, 2009 5:00 PM
Subject: Re: [RE-wrenches] Strings and series of batteries


> Perhaps off topic, it's been said here previously by others, but is worth
> repeating, good old Vaseline, coating all exposed metal surfaces at 
> battery
> terminals, totally eliminates the corrosion issue. It's benign, 
> inexpensive and
> available everywhere.
>
> Dick
> Solarwind Electric
>
>
>
> --- You wrote:
> Yes, especially with flooded batteries where the posts are much more 
> subject to
> corrosion. I am getting too old and decrepit to get out in the field much
> anymore, but in the past I have seen complete strings basically isolated 
> by bad
> cross connections, usually (but not always) due to corrosion at the 
> terminals.
> In extreme instances I have seen cross connect cables totally gone at the
> cable/lug connection point - nothing but green powder.
>
> With multiple batteries and banks, correct cabling and connections become 
> much
> more important, because they may not show up until too late. With a single
> series string it is usually obvious if something goes bad, but with 
> multiples
> not so much. Sometimes you have no choice but to use large strings, but I 
> have
> seen installations where 60+ 42 amp-hour batteries were strung together, 
> because
> they were "cheap".
> --- end of quote ---
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