Hello Daniel,

Unfortunately, I've had to deal with this issue in the past and after countless 
hours of effort (end-users, fire departments, and my own), the conclusion 
and/or corrective action has always been to replace the CO detector.

Carbon monoxide or other carbon oxides are not expected byproducts from a 
lead-acid battery. Lead-acid batteries essentially have three active materials, 
which broadly speaking are lead dioxide, spongy lead, and sulfuric acid. Since 
no carbon exists in the active components, carbon monoxide cannot be a 
byproduct of lead-acid batteries. Lead-acid batteries do produce small amounts 
of oxygen and hydrogen while they are being charged. Particularly, as the 
battery approaches the end of charge.  Most battery designs will start 
producing oxygen when the battery reaches a state of charge of about 70% SOC 
and will produce hydrogen at about 90% SOC. Both gases will continue to be 
liberated until the charge is complete.

Hydrogen has been known to be an interference gas for some CO detectors. The 
sensing technology of CO detector will largely determine how much hydrogen 
cross-sensitivity it will have, but there is also a hydrogen concentration 
threshold that will trigger some CO detectors. In most cases, the problem will 
go away if the end-user improves the ventilation of the room.

Sounds like you are taking all the appropriate steps to resolve the problem... 
Let me know how it goes.


Best Regards,

Ronald Paredes
Technical Product Manager - Renewable Energy
Trojan Battery Company

12380 Clark Street
Santa Fe Springs, CA 90670
Tel: (562)236-3000 Ext. 3066
Fax: (562)236-3279
[email protected]<mailto:[email protected]>
www.trojanbattery.com<http://www.trojanbattery.com/>

Trojan Battery Company - Clean Energy for Life(tm)

From: [email protected] 
[mailto:[email protected]] On Behalf Of Daniel Young
Sent: Tuesday, June 29, 2010 6:50 AM
To: [email protected]
Subject: [RE-wrenches] Battery Bank Off-gassing CO?

I was emailed recently by someone in my area saying that she thinks here 
battery bank is going bad and poisoning her home.... My firm did not install 
her off grid system. Her original installer will not respond.

She has an 6yr old battery bank w/ 6 Trojan L16H's (48V). The system has 1.2kw 
of shell solar modules with an MX60 CC and FX Inverter. She noticed feeling ill 
when in the basement where the system electronics were installed, so she got 
out a combustion gas analyzer, (she is a home energy auditor), and recorded 
over 500 ppm CO in the battery bank storage closet, not the battery box, but 
the closet that stores the outback system. That is over double the 
concentration that the US Consumer Product Safety Commission considers deathly 
toxic. She reports this has been going on for the last 1-2 months. There is one 
battery box in this closet, with a 3" PVC vent pipe going up to the roof. There 
is no power vent.

Has anyone heard of a flooded lead acid battery bank emitting CO? I did not 
think that a lead/sulfur based battery was capable of this. Is it possible that 
her combustion gas analyzer is mis-interpreting some other gas as CO?

We already plan to install a power vent at minimum, and to closely inspect her 
ventilation system and improve it as needed. Just curious if anyone else has 
seen this happen before.

Thanks,

[Danny]



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