Kris,

Boiler manufacturers today get starry-eyed when their machines are able to provide a 10:1 turndown ratio. Even the venerable natural draft Bosch 125BS * provided a better than 4:1 turndown ratio and all the condensing powervent units compared below regularly offer 10:1 and some better than 20:1. With each benefit comes a disadvantage, like with current production cars, serious repair/maintenance takes place primarily at the dealer since they are usually the only ones to pony up for the multitude of specialized test equipment. I find it a bit of backward progress to have to tell someone that the reason they don't have reliable hot water is because they don't have the current software update (due in no small part to the marketing gurus who have no qualms about using the customer as the proving grounds for their product). Many plumbers have no clue to the workings of a combustion analyzer, a necessary tool for negative pressure gas valve tuning and replacement (and a multitude of other tasks where the blue flame is no longer sufficient to be able to deliver optimum performance).

Your Takagi needs AC power to (in order of decreasing current requirements for a generic power vented tankless)
   power the freeze protection heating elements
   run the primary combustion fan
   run the secondary combustion fan
   provide control to
       gas valve
       water valve
control board (oftentimes with digital display) which provides the logic and timing circuits for the multitude of sensors and limit switches and remote controls and wireless remote controls etc., etc.

Long live the thermocouple.

My compliments on your simplistic approach to coordinate the solar storage tank and tankless. Simplicity is the ultimate sophistication.

Bill Loesch
Solar 1 - Saint Louis Solar

* http://www.boschhotwater.com/HelpfulResources/TechnicalSupport/BoschAquaStarModels/125BSTechSupport/Specifications/tabid/536/Default.aspx


----- Original Message ----- From: "Kristopher Schmid" <sol...@legacysolar.com>
To: "'RE-wrenches'" <re-wrenches@lists.re-wrenches.org>
Sent: Wednesday, September 15, 2010 2:02 PM
Subject: Re: [RE-wrenches] On Demand Heaters for SDHW


Bill and Peter,

I stand corrected.  Tankless units do not modulate to zero.  What a shame.

My Takagi needs AC power to the exhaust fan in order to operate. I will be installing an aquastat relay on my solar storage tank that removes power to
the Takagi when the solar tank is at or above 110 degrees.

Kris

Legacy Solar
864 Clam Falls Trail
Frederic, WI 54837
715-653-4295
sol...@legacysolar.com
www.legacysolar.com

-----Original Message-----
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Loesch
Sent: Tuesday, September 14, 2010 7:29 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] On Demand Heaters for SDHW



Peter,

With all due respect, if you are only doing one SDHW system a year you might
want to consider hiring (subcontracting) someone who does keep up with at
least current technology and preferably state of the art.

As you are hopefully aware there are a number of ways to construct a SDHW
system. I personally prefer the single (larger than conventional) tank with
integrated HX for simplicity and efficiency. That is the system type which
will be addressed here. Since the tank in all but the latest (uninformed)
solar johnny come lately scenarios, use an electric tank, the _need_ for gas
fired backup is an expensive backup solution.

Provided that the application does call for gas backup then the _ideal_
machine would in fact be as you described. Such a machine has not existed
and does not exist today. All tankless, including solar compatible (heaters
which modulate fire rate based on _inlet temperature_) have a minimum fire
rate which is well above zero. The current iteration (Bosch 1600PS) of
the
Bosch 117,000 BTU/h natural draft tankless water heater you cited uses
23,400 BTU/h as its minimum fire rate. Power vented tankless water heaters
from Bosch that provide up to 225,000 BTU/h have min fire rates of ~ 25,000
BTU/h. You need to be exceptionally clear which flavor of heater you are
working with as a natural draft heater has totally different installation
and vent materials requirements compared to a power vented model. The vent
materials differ within the power vented category depending upon condensing
or non-condensing..

While you can electrically gang/cascade/group multiple power vented heaters
to provide increased flow (and you should be plumbing them in a reverse
return configuration). The natural draft heater you previously mentioned has
no inherent capability to provide such multiple unit compatibility (even
with
proper reverse return plumbing configuration).

The biggest issue with the separate gas fired solar compatible tankless
backup SDHW system is the incremental heating of the almost warm enough
solar heated hot water.

The biggest issue with any tankless water heater is the potential for scale
and the resultant efficiency and functionality loss and descaling
requirement.

Best wishes to you and your solar hot water enthusiast client,

Bill Loesch
Solar 1 - Saint Louis Solar
314 631 1094

FYI - The Bosch 125BS has had essentially only a name change to Bosch
1600PS.

PS I reiterate, despite other RE-Wrenches list comments to the contrary
about
"modulate to
zero", NONE of ANY of the Big Five tankless manufacturers that market to
North America have a low fire rate which modulates to zero or anything near
it for the very same reason that you will never get a trickle of hot water
out of any tankless water heater. (~0.5 gpm minimum activation flow
requirement)

Comparing condensing heaters with ~200,000 max BTU/h input
Bosch GWH C 800 ES     19,900 BTU/h
Noritz NRC 111               11,000
Paloma   no condensing heaters
Rinnai RC98HPe                 9,500
Takagi T-H2                     13,000

Thanks for your patience, I hope it was not too technical.

----- Original Message ----- From: "Peter Parrish" <peter.parr...@calsolareng.com>
To: "'RE-wrenches'" <re-wrenches@lists.re-wrenches.org>
Sent: Tuesday, September 14, 2010 10:37 AM
Subject: [RE-wrenches] On Demand Heaters for SDHW


We have a SDHW client that wants to replace his old water heater with
a new tankless water heater. We do a SDHW system about once a year,
and only for clients that are getting a PV system from us to begin
with. So this is not a
big business line for us and we are behind the curve in terms of
understanding the latest technologies.

As I remember from an excellent workshop that I took about four years
ago: when used in conjunction with a SDWH system, the tankless heater
should

(1) Modulate heat input based on INPUT water temperature
(2) Be able to modulate down to ZERO BTU/hr

The only unit I knew of back then was the Bosch 125BS (I believe).
Today I can't find any bigger units that fit the above requirements.

Short of using two Bosch 125BS units in parallel, does anyone have a
solution?

- Peter

Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26 peter.parr...@calsolareng.com
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885



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