Any amount of power will AC couple.

If you use an off grid inverter, such as an Outback, to feed the protected load panel, the inverter should be fed by grid AC power to supply loads, when the grid is available. Just feed your grid tie inverter into the protected loads panel. You will need a relay to shut off power from the grid tie inverter when the batteries are full. This can be triggered by the fan relay in the Outback.

The on grid inverter will push power into the grid through the battery inverter's internal transfer switch during normal operation and AC couple when the power is out. If your grid tie inverter is 240 volts, you will need to use a transformer or two inverters.

The phantom load of the inverter can be eliminated by using a transfer switch to send PV power straight to the grid, during normal grid availability, keeping the inverter turned off. AC coupling seems much easier than using a charge controller, but there is no conditioning of the batteries. The charge is just on and off at the voltage set point. For a back up system, that is not much of a problem, as the battery inverter can maintain the batteries when power is available.



At 02:04 PM 11/9/2011, you wrote:
Nice Find, Drake! Thanks.

What is the minimum system for an AC coupled inverter?

Again, the idea is for low cost battery backup of an existing grid tie. The AC coupled schematics I have looked at require a major rewire and many components. I would like to hear if someone has a simple add on solution compared to just switching the array to the high voltage CC.

Larry Crutcher
Starlight Solar Power Systems


On Nov 9, 2011, at 6:14 AM, Drake wrote:


I vote for the AC coupled system. But if you need to make a 600 VDC transfer switch, I think you could likely make one from Tyco relays and voltage controlled relays. http://relays.te.com/datasheets/ev200.pdf

At 03:16 PM 11/7/2011, you wrote:
Ray,
Yes, the idea was for a low cost way to add battery backup to existing high voltage PV grid tie systems, not new construction.

The second inverter does not need to be able to sell since that is handled by the grid tie inverter. It simple passes grid power to loads and maintains the battery. That means any off-grid inverter/charger or even low cost separate inverters and chargers may be used, a very economical solution. However, the idea may be of no value because it appears no one makes a transfer switch.

Larry Crutcher
Starlight Solar Power Systems




On Nov 7, 2011, at 11:32 AM, Ray Walters wrote:

Just curious, what's the advantage of switching at the array vs. just using a Sunny Island or Outback system? Seems this would cost more, and have less efficiency, since you would still have the battery float losses, backup inverter idle losses, in addition to the 2nd grid tie inverter losses. Are there site specific conditions driving this that I'm not understanding? I've done quite a few GT systems w/ battery backup, so I'm always up for new ideas though.

Ray


On 11/7/2011 12:15 PM, Larry Crutcher, Starlight Solar Power Systems wrote:
Hi Glen,
That model is a disconnect switch. What the system needs is a 4 pole transfer switch, automatic or manual, to connect the PV source to the charge controller.

Hello Gary Willit,
Yes, you've grasped my concept precisely and I agree, getting a high voltage DC transfer switch may nix this design. Sounds like a product for Midnite Solar to build.



Larry Crutcher
Starlight Solar Power Systems


On Nov 6, 2011, at 1:42 PM, Glenn Burt wrote:

Siemens makes a line that are UL listed.
Their VBII series like HNF361PV – 30A

-Glenn
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