Hi Ron,

In this case you may need to but ONLY if you are sure the battery has been 
equalized to bring up the low cell. If the SG is rising during equalization, 
keep going. From your statement "over time", it may just be that this cell has 
been neglected.

The method would be to add electrolyte instead of water when the level gets 
low. With the battery fully charged (important), add a small amount and mix 
well with a bulb type battery filler. Test the SG. Repeat until you are getting 
the result. Equalize and test again.

Larry Crutcher
Starlight Solar Power Systems



On Feb 24, 2012, at 1:05 PM, Ron Young wrote:

A client purchased a set of batteries (not from me) and purchased BOS from me. 
The batteries are a double walled type and it appears that one must have fallen 
over during shipment or was improperly filled at the factory and some of the 
electrolyte leaked into the space between inner and outer wall. The only 
solution was to remove the inner battery cells and dump the acid from the case. 
A small amount (about a quart) of acid was replaced (1.26 s.g. automotive 
battery acid) and then topped up with distilled water. The battery performs 
fine but one cell appears to have a lower overall s.g. than the rest (1.45 vs. 
1.65) . This has shown up over time. 

Question: has anyone added acid to a battery to raise the s.g. Is this an 
acceptable option or totally off the wall. These batteries still appear to have 
full capacity and to replace the single problem battery will be very expensive.

Ron
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