As a courtesy to the Wrenches who posted in response to my request, a design followup:
I completed the design using two Midnite Classic 200s. I specified one Classic Lite after learning that the Classic could be used to program both units and both could send their data to the web. I'll use one MNPV-6 on each 8-module subarray (each needs 4 spaces for 2P ganged high-voltage breakers, so MNPV-3s won't work). The Classics can share a common negative, properly sized.

The rack issue had a fair amount to do with visual height in the desired location. Four- and eight-module racks used modules in landscape orientation. Six-module racks used landscape also, but both three-module and nine-module racks are in portrait orientation - both too high (taller than four modules in landscape) and visually unappealing.

Re Kent's concerns below: Multiple temperature sensors are not an issue. No equalization is necessary with sealed batteries in GTWB, and synchronization of absorption and float modes will seldom matter - when the utility is up the inverter determines modes of both, and when the grid is down the Classics will determine the modes of both.As far as voltage adjustment for grid-tie mode, I'm not sure to what Kent is referring.

Until this design I had not realized the fundamental limitation of the Outback controllers. At 48 Vnom, they will only work with 3 60-cell module series strings in a cold climate - no more, no less. To me that quite limits their applicability. As Kent says, even given certain disadvantages to mixing products, "Not one of these is a significant enough issue to merit choosing the FM". I'll offer that Outback is suddenly way behind the curve on this one.
Allan

Allan Sindelar
[email protected]
NABCEP Certified Photovoltaic Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer
Positive Energy, Inc.
3209 Richards Lane (note new address)
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com



On 12/16/2012 1:17 PM, Kent Osterberg wrote:
Allen,

I agree with Kirpal's comments. In fact, because the 300-volt breakers take up so much extra space, I'd stay with the three-modules-in-series design even if using the Classic charge controller; unless the PV array was so far away that you need the extra voltage to reduce wiring losses. But, for the example you are talking about with four modules in series you would want a Classic 200 not the Classic 150 because the Classic 150 would goes into non-operational hyper-Voc mode at 28°C (82°F), measured at the cell.

The fact that the FM charge controller will talk to the Mate has advantages: 1) Only one temperature sensor is needed, 2) Voltage adjustment for grid-tie mode, and 3) Synchronization of equalize, absorb, and float modes. Not one of these is a significant enough issue to merit choosing the FM, and suffering from it's lower efficiency and poor MPPT tracking, over the Midnite Classic or Morningstar TriStar MPPT charge controllers.
Kent Osterberg
Blue Mountain Solar, Inc.
www.bluemountainsolar.com


On 12/16/2012 10:51 AM, Kirpal Khalsa wrote:
Allan...indeed this is a limitation....and yes i agree with you that a higher voltage charge controller would be a welcome update to Outbacks line up.....Looking at the DPW top of pole list, i would suggest to you a design using 15 255 watt modules with the FM80 charge controller which would both meet your total wattage requirements, would still only  need one charge controller, as well as conform to the 3 module multiplication requirement....additionally it would require less foundation/excavation work, but would in fact be a honker of an array....just an idea! Locally in your area I know Focused Energy has a good price and availability of the US made SolarWorld 255's which we use often...
Good luck.
Kirpal

On Sun, Dec 16, 2012 at 10:41 AM, Allan Sindelar <[email protected]> wrote:
Wrenches,
Please tell me if I'm overlooking something, in what appears to be a design weakness:

I would like to use an Outback Radian system for a standard GTBB system. In order to take full advantage of the system's capabilities, I have to use all of Outback's main components; in this case the FM60 or FM80 charge controller. The problem is that the most common (and lower-cost) modules today are 60-cell, meaning 20 Vnominal. Given the 150V DC hard maximum voltage limit of the FM-series charge controller, in our cold climate I can only use these 20V modules in 60 Vnominal series strings; that is, in multiples of three modules. As the Radian is (wisely) offered in 48V only, pairs of modules would provide too low a voltage, and series strings of four modules would exceed 150 Voc in cold weather.

The base Midnite Classic 150 will safely operate to 198 VDC in this application, but it won't communicate with the Mate3.

Is this a fundamental design limitation in the Radian system, suggesting that Outback is due for a controller upgrade, or am I missing something obvious? It appears that arrays and racks have to be sized in ~720-watt sets of three-module series strings, which can be problematic in some designs. In the design in question I would like to use 16 240W modules on two 8-module pole-top racks (for seasonal adjustability); nothing in sets of three meets the customer's output and aesthetic needs.

Any solutions would be welcome.
Thank you,
Allan
--
Allan Sindelar
[email protected]
NABCEP Certified Photovoltaic Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer
Positive Energy, Inc.
3209 Richards Lane (note new address)
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com





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