You do not provide the length of time the plates were exposed so any response 
is a guess. The result of plate exposure to oxygen is hardening of the 
amorphous lead sulfate into sulphate crystals and grid corrosion. 

You should just cover the plates with water then fully charge the bank. After 
that, perform an equalization charge, testing to see if you are increasing the 
SG of any cells. After this process, fill the battery to the proper level. 

The only true test for damage to this bank is also an impractical one: a timed 
discharge test to measure actual capacity. Since it appears to work fine, I 
would just continue use.

Larry


On Jun 10, 2013, at 7:22 AM, Will White <[email protected]> wrote:

Wrenches,
 
I have a customer who’s got a 24V off grid system with one string of 12 two 
volt, 2000AH Power Battery brand flooded lead batteries.  The bank is about 
four years old and has been working great except the customer forgot to water 
the batteries for an extended period.  When I went out to service them the 
plates were exposed and I had to add about a gallon of water per battery.  
These batteries have a large amount of water over the plates usually so I’m 
guessing that about 1-2” of the top of the plates were exposed which is about 
10% of the total plate surface.
 
So here’s the question.  The bank seems to be working fine, is it likely that 
permanent damage was done?  Is there a good way to test for damage?  Is there 
anything I can to do mitigate any damage done?
 
Thanks,
Will
 
__________________________________________________________________________________________
Will White
Regional Field Operations Manager – New England
 
Real Goods Solar
64 Main St.
Montpelier, VT 05602
Tel: (802) 223-7804
Cell: (802) 234-3167
www.realgoodssolar.com
 
 
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