Jason,

This seems to be a regular topic of discussion in our training classes not only 
for microinverters, but also for string inverters.  Especially for 3.8 kW units 
that are optimal for backfeeding 100A service panels and 7.6 kW units that are 
optimal for 200A panels.  A slightly bigger array can give a higher total 
yield, maybe some power clipping, without the additional cost of a supply-side 
connection.  As long as you stay below the maximum VOC and ISC, there isn’t a 
safety issue.

So it really just boils down to economics and the overall value proposition for 
the customer, which makes it hard to provide a blanket recommendation.  We’ve 
been training people for years to model PV system performance to determine an 
acceptable DC/AC ratio on a project-by-project basis.

The inverter manufacturers pretty much all claim that there is no concern about 
overworking or shortening the useful life of their inverters since limiting 
operating power limits the operating temperature as well, but that leaves me 
with two questions:

1.       Does anyone have any evidence that high DC/AC ratios does/does not 
shorten the life of the inverter?

2.       If there is a small amount of power clipping (say <1% total annual 
energy), are many customers likely to notice/care?

3.       If they do notice, does the customer service aspect of having to 
defend a design decision outweigh the potential economic benefits of a smaller 
inverter?

Isaac Opalinsky | Technical Trainer | SunPower Corporation
Desk 443-569-3476 | Cell 443-277-6286

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of Jason Szumlanski
Sent: Monday, August 25, 2014 4:41 PM
To: RE-wrenches
Subject: [RE-wrenches] Inverters Maximum Input Ratings

I had a tough customer recently that grilled me on how we can put a 270W solar 
module on a 215W inverter. Fortunately, Enphase has a wonderful white paper on 
the subject. However, it got me thinking... Enphase has demonstrated that 
higher output panels in many climates (hot SW Florida included) can benefit 
from modules that far exceed the inverter rating, and even exceed the 
inverter's "recommended input" rating. Enphase has shown that 270W+ modules can 
show energy harvest on the M215 where it makes sense to "oversize" the module.

I also received a similar query from a rather uninformed plan reviewer in an 
area AHJ along similar lines. Fortunately I was within the "recommended input" 
rating on the spec sheet of 270W with a 265W module, but I wonder what would 
happen if I had paired the M215 with a 280W module on my plans, which are 
becoming readily available now in 60 cell modules with 300W modules on the near 
horizon. I'm pretty sure my plan would have been kicked back for exceeding the 
manufacturer's recommendation.

My question, which applies to string inverters and microinverters, is how much 
is too much, what would happen if you paired an array that far exceeded the 
rating, and how do inverter manufacturers determine the recommended and/or 
maximum rating of the connected module or array? Also, why do some 
manufacturers have a simple recommendation while others have a "maximum" rating?


Jason Szumlanski
​Fafco Solar​


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