Yes, Bill, but it seems that the manufacturers are over eating as the excrement 
is happening with much greater frequency. It’s interesting that I’m not seeing 
this problem with the Trojan T-105 Plus. We sell about 3 pallet loads of those 
each season.

Larry

On Nov 23, 2015, at 9:25 AM, Feather River Solar Electric <[email protected]> 
wrote:

Dan, Larry,

        I just had a S-460 do exactly the same thing, bank of 8, good 
maintenance, light usage, one battery with 2 cells at 1.270,     one at "zero"  
Surrette was low hassle and prompt with free replacement.

        As someone notable once said "excrement occurs".

Bill

<FRS_working_logo, 50%.JPG>

On 11/23/2015 6:42 AM, Starlight Solar Power Systems wrote:
> Dan,
> 
> Last week I had a 3+ year old Trojan L16H-AC with one dead middle cell, SG 
> shows water. The bank has 8 batteries and the customer is diligent about 
> maintenance and charging. I wish I knew why this happens but it seems over 
> the last few years like there is a pattern with Trojan L16’s.  
> 
>  Larry
> 
> 
> On Nov 22, 2015, at 7:49 AM, Dan Fink < 
> <mailto:[email protected]>[email protected] <mailto:[email protected]>> 
> wrote:
> 
> Esteemed Wrenches;
> 
> I'm looking for input on what could be going on with a battery bank at the 
> college I teach for. It's a stand-alone system with 4 Trojan 12v T-1275 in 
> series / parallel for 24v, 660w of PV, running only a drainback solar hot 
> water system for space heating. So, 3 pumps and 3 DTCs, max load 100 watts 
> and doesn't run all that often, outback CC is usually in float. The batteries 
> are only 2.5 years old and are regularly maintained.
> 
> My lab class tested and maintained the battery bank last week, and on one 
> battery there was one cell, in the middle of the battery, with a SG so low it 
> wouldn't even register on our refractometer or midnite hydrometer. That 
> battery reads about 0.2v lower than the others. All the other cells in that 
> battery read reasonable SG, with 2 cells on the downstream side reading SG 
> slightly low, but still in reasonable range. This was of course all before 
> topping up the electrolyte with distilled water.
> 
> Our troubleshooting exercise looked at:
> ~ Measurement error? Nope, I was right there supervising and 2 different lab 
> classes got the same results with 2 different instruments;
> ~ Stratification? A suspicion especially since the system is usually in 
> float. We equalized twice, no change in SG. I DID hear that likely this was 
> the first time the batteries had ever been equalized, but no way to know for 
> sure.
> ~ Spilled electrolyte from tipped battery replaced with water by a previous 
> instructor's class? Can't see this, all the other cells would have lost 
> electrolyte too;
> ~ A student accidentally discharged electrolyte into the bucket instead of 
> back in the cell, then was replaced by distilled water when topping up? I 
> can't see that either, the midnite hydrometer needs only a small sample.
> 
> So, I'm left with "likely we have a cell that is failing for some reason" and 
> students secretly smug that the professor is also stumped.
> 
> Any ideas?
> 
> 
> Dan Fink
> Adjunct Professor, Ecotech Institute
> IREC Certified Instructor™ for: 
> ~ PV Installation Professional
> ~ Small Wind Installer
> Executive Director, Buckville Energy
> NABCEP Accredited Continuing Education Providers™
> 970.672.4342 <tel:970.672.4342>
>  
> 
> 
> 
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-- 
Feather River Solar Electric            
Bill Battagin, Owner
4291 Nelson St.
Taylorsville, CA 95983
530.284.7849
CA Lic 874049
www.frenergy.net <http://www.frenergy.net/>


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