Kris,
It would be nice to see a picture of the whole battery bank.
I would guess a spark/arc from bad battery wiring practice/installation
during charging.
Just the hint that he was watering to avoid you seeing the bad maintenance
on his part would make me walk.
I always am extremely leery of "inherited" clients. I like to teach mine
to to this right and alway have a copy of the check for the battery near
the bank. A picture of a fire truck with lights on might help this guy...
Good Luck

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  [email protected]
text 209 813 0060

> Since we are talking batteries... I had a scheduled checkup on an
> inherited
> stand alone system last Tuesday.  On Monday night, the client called to
> tell me that a battery blew up in his face when he was adding water (no
> doubt to prevent being scolded by me regarding fluid level maintenance).
> He assures me that there was no metal in the vicinity and, indeed, I saw
> no
> evidence of a short on the terminals.  Judging by the rest of the pack,
> it's likely that the plates were exposed and he was adding fluid with hard
> solar charging in progress.  Fortunately he only suffered an injured
> finger
> and a ringing in his ears.
>
> Best guesses at the cause of the explosion?
>
> Picture attached.
>
> Thanks,
> Kris
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