The SWs were awesome for off grid in their day, but infamous for burning up a couple of kW worth of array in inefficiency when grid tied.  I actually saw several systems that consumed more power from the grid than they produced.  Once the GTI box was added,  it just got worse.  I would compare that system to an early 80s carbureted vehicle: partial design solutions stacked on top of each other to meet emissions standards; then we got computer controlled fuel injection.  Nobody ever went back.  I'd suggest the same there: It never was a good GT solution.  The equipment is beyond its usable life anyway, time to upgrade.

Ray Walters
Remote Solar
303 505-8760

On 12/20/19 3:37 PM, Tump wrote:
With this set up the AC feed */into/* the grid is not constant. The current will ramp up then back down. Open the connection end of the inverters and you will see a small black (behind the cardboard) cord/plug that can be disconnected to confirm operation & disable ramping effect. As long as the inverters are connected to L1/L2 respectfully as individual inverters then this should work. I do have the cable, but its really not the most efficient AC coupling design out there. The SWs still can be repaired using older boards but its pricy,  there is a market for them so  you might be able to sell them and purchase something a bit more up to date. I have the cable & a refurbished XW5548 contact me off list if interested. Tump
On Dec 20, 2019, at 2:18 PM, Lloyd Hoffstatter <[email protected] <mailto:[email protected]>> wrote:

Dave,
Guessing it’s a synchronization problem between the two inverters.
Depending on the placement of the grid tie breakers, the two inverters are presenting themselves as either in parallel (2 x 120v sources on the same leg) or “series” (120 / 240 on two 120V legs). The attached manual excerpt and tech note talk about both.  Seems that you need a synch cable in either case, recently did a rebuild on an SW 5048 (pm for internals rebuilder info) and needed cable to get both inverters to work properly. Have at least one grid-tie / backup system that has been running for years with dual SW / GTI’s – time for battery replacement, rest of system still going…
Best regards,
Lloyd
Lloyd Hoffstatter
Sunstruck Consulting
Sent fromMail <https://go.microsoft.com/fwlink/?LinkId=550986>for Windows 10
*From:*Dave Tedeyan <mailto:[email protected]>
*Sent:*Friday, December 20, 2019 1:03 PM
*To:*[email protected] <mailto:[email protected]>;RE-wrenches <mailto:[email protected]>
*Subject:*Re: [RE-wrenches] Xantrex SW 4048 grid tie mystery
Dave,
Sorry, misspeak on my part. It is DC negatives and grounds that are tied together. No neutrals in the DC box.
Cheers,
Dave
*Dave Tedeyan, PE*
Senior Engineer | Taitem Engineering, PC
110 South Albany Street | Ithaca, NY 14850
o._607.277.1118 x121_ f. 607.277.2119
www.taitem.com <http://www.taitem.com/>
Solar •Sustainability • Energy • Design
Certified B-Corporation since 2013
On Fri, Dec 20, 2019 at 12:57 PM Dave Angelini Offgrid Solar <[email protected] <mailto:[email protected]>> wrote:

    Why would neutral be in the DC conduit box? This just wrong but I
    doubt this is the problem.

    Since this never worked properly or has not in 13 years, I would
    suggest replacement with modern equipment. SW from xantrex has
    been out of support for around 15 years and always was a headache
    grid tied, in my opinion.

    *Dave Angelini Offgrid Solar*

    *"we go where powerlines don't"*

    *http://members.sti.net/offgridsolar/*

    *e-mail [email protected] <mailto:[email protected]>*

    *text 209 813 0060*

    On Fri, 20 Dec 2019 12:44:42 -0500, Dave Tedeyan
    <[email protected] <mailto:[email protected]>> wrote:

        Hi All,
        I am someone's last ditch effort to get their system working
        which has been non-functional since a few months after
        installation, 13 years ago...
        After getting some new batteries in there, I can at least
        fire it up. It is a grid tie with battery backup situation
        with two Xantrex SW4048 inverters. Each inverter is kind of
        like its own system with two Outback MX60 CC's per inverter,
        and each inverter powers its own 120V backed up loads panel.
        They do not see each other until their 60A single pole
        breakers in the main panel.
        What seems to be happening is that after turning on the
        inverters the AC1 in good light will flash for about 30
        seconds, then it syncs up to the grid and the light stays on
        solid. But then after a little bit, that light will start
        flashing, indicating that the utility power has been dropped,
        when it has not actually been dropped. Then at some point the
        backed up loads would lose power. The customer says that
        every 1-10 minutes, they would lose the backed up loads for
        10-90 seconds. This happened all night long until they
        bypassed the inverters.
        There are a few other things of note:
        1. There is a Xantrex GTI for each inverter.
        2. I see in the manual there is information about stacking
        the inverters, but I am guessing in this setup this not
        necessary or would even be counter productive to stack the
        inverters. Not sure if the inverters not being stacked could
        cause one of them to unsync with the utility?
        3. Neutrals and grounds are bonded in their main panel, but
        also in each of the Xantrex DC breaker boxes. I was going to
        separate them in the DC breaker boxes, but found that there
        is no way to isolate the battery negative bus from the box
        itself, and figured it would be dodgy to unground the
        enclosure. So I am also not sure if the multiple N-G bonds
        could be causing these issues.
        Does anyone have any ideas?
        Cheers,
        Dave
        *Dave Tedeyan, PE*
        Senior Engineer | Taitem Engineering, PC
        <5DD17443B6814684BEA5BA6A3C5C2E3A.gif>
        110 South Albany Street | Ithaca, NY 14850
        o._607.277.1118 x121_  f. 607.277.2119
        www.taitem.com <http://www.taitem.com/>
        Solar •Sustainability • Energy • Design
        Certified B-Corporation since 2013

    --

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